摘要:
A thermal ink jet printhead of the type which expels droplets on demand towards a recording medium from nozzles located above and generally parallel with the bubble generating heating elements contained therein is disclosed, together with fabrication processes therefor. The droplets are propelled along trajectories that are perpendicular to the heating element surfaces and from nozzles located in the printhead roof; such configuration is generally referred to as "roofshooter". Each printhead comprises a silicon heater plate and a fluid directing structural member. The heater plate has a linear array of heating elements associated addressing electrodes, and an elongated ink fill hole parallel with the heating element array. The structural member contains at least one recessed cavity, a plurality of nozzles, and a plurality of parallel walls within the recessed cavity which define individual ink channels for directing ink to the nozzles. The recessed cavity and fill hole are in communication with each other and form the ink reservoir within the printhead. The ink holding capacity of the fill hole is larger than that of the recessed cavity. The fill hole is precisely formed and positioned within the heater plate by anisotropic etching. The structural member may be fabricated either from two layers of photoresist, a two-stage flat nickel electroform, or a single photoresist layer and a single stage flat nickel electroform.
摘要:
A thermal ink jet printer utilizes a printhead whose electrical connections to the heating elements used to expel the ink droplets has been modified to reduce the effects of parasitic resistance of the common return when a number of resistors are simultaneously addressed. The common return, formed in the same substrate level as the resistor elements, has been modified by forming and interconnecting a second common return. The resistor is connected to an input source by a low resistance connection which is formed to cross-over, or under, the second common.
摘要:
This invention pertains to a drop-on-demand ink jet printing method, more particularly to a method of printing wherein a purge image is logically combined with a selected image so as to insure a desired amount of drop firing from every jet of an ink jet printhead for every page printed. The inventive method avoids image defects that could otherwise occur as a result of faulty drop firing from infrequently used nozzles. Purge image data that specifies the deposition of at least one ink dot on at least one predetermined pixel location on each of the plurality of image scanlines is constructed and stored in a purge image memory accessible by the printing apparatus. Imperceptible purge image patterns are constructed having blue noise spatial frequency characteristics and optical density levels equal to or less than 0.01 OD above print medium base OD. A plurality of purge image data sets are constructed and stored for retrieval to adapt to a variety of conditions. Acceptable purge image data sets are determined using a purge performance image as a test pattern which is optically scanned or analyzed by user observation. The present invention further include numerous printing apparatus configured to implement the disclosed methods of maintaining ink jet printheads.
摘要:
A jet break-off length measurement apparatus for a continuous liquid drop emission system is provided. The jet break-off length measurement apparatus comprises a liquid drop emitter containing a positively pressurized liquid in flow communication with at least one nozzle for emitting a continuous stream of liquid. Heater resistor apparatus is adapted to transfer pulses of thermal energy to the liquid in flow communication with the at least one nozzle sufficient to cause the break-off of the at least one continuous stream of liquid into a stream of drops of predetermined volumes. A sensing apparatus adapted to detect the stream of drops of predetermined volumes is provided. A control apparatus is adapted to determine a characteristic of the stream of drops of predetermined volumes that is related to the break-off length. Further apparatus is adapted to inductively charge at least one drop and to cause electric field deflection of charged drops. Jet stimulation apparatus comprising a plurality of transducers corresponding to the plurality of nozzles and adapted to transfer pulses of energy to the liquid sufficient to cause the break-off of the plurality of continuous streams of liquid into a plurality of streams of drops of predetermined volumes is also disclosed. Methods of measuring the jet break-off length using phase sensitive amplification circuitry are disclosed.
摘要:
A method of operating a continuous liquid drop emission apparatus includes providing a liquid drop emitter that emits a plurality of continuous streams of liquid through a plurality of nozzles. A jet stimulation apparatus transfers energy to the liquid sufficient to cause the break-off of the plurality of continuous streams of liquid at a plurality of predetermined break-off times into a plurality of streams of drops of predetermined volumes. Sensing apparatus measures a characteristic value for each of the plurality of streams of drops of predetermined volumes. Control apparatus provides a plurality of break-off time setting signals to the jet stimulation apparatus to cause the plurality of predetermined break-off times to be determined by the characteristic value of each of the plurality of streams of drops of predetermined volumes.
摘要:
A differential pressure sensor includes a micro-electromechanical sensor die fabricated as a plurality of sensor die sites on a semiconductor wafer, and then singularized, the sensor die having a top face surface including die electrical output pads exposed to a first test fluid source and a bottom side surface exposed to a second test fluid source. The differential pressure further has a sensor die support member having a die support member fluid access port with a support member port perimeter; wherein one of the top face surface or the bottom side surface is sealed fully around the support member port perimeter by a wafer scale seal formed on the plurality of sensor die sites before die singulation. Wafer scale seals may be formed by a photofabrication process, screen printing, stamp printing, or pressure transfer printing. Some embodiments may include a photofabricated seal formed by a photosensitive polydimethylsiloxane material, by a filled photofabricated mold, and by photopatterned glass frit.
摘要:
A continuous drop emitter comprising a liquid supply chamber containing a liquid held at a positive pressure; first and second nozzles in fluid communication with the liquid supply chamber nozzles emitting first and second continuous streams of a liquid; first and second stream break-up transducers adapted to independently synchronize the break up of the first and second continuous streams of the liquid into first and second streams of drops of predetermined volumes, respectively; and an acoustic damping material located adjacent to or within the liquid supply chamber for damping sound waves generated within the liquid chamber by the first and second stream break-up transducer. The continuous drop emitter may also configured with a Helmholtz resonant chamber tuned to a critical stimulation frequency having an acoustic damping material therein for absorbing acoustic stimulation energy. The Helmholtz resonant chamber may serve as a portion of the common liquid supply for the first and second jets in which case the acoustic damping material may be porous to allow the liquid to pass through. The acoustic damping materials may acoustically lossy materials that transmute energy into heat via molecular motions. The acoustic damping materials may be porous materials that absorb acoustic energy by forcing the liquid through small passages causing viscous flow energy losses. In addition the acoustic damping materials may include components that cause the disruption of acoustic waves by reflection from materials that are impedance mismatched to the liquid, either very dense materials or gas filled voids.
摘要:
A drop deflector apparatus for a continuous drop emission system that deposits a liquid pattern on a receiver according to liquid pattern data comprising a plurality of drop nozzles formed along a nozzle array axis and emitting a plurality of continuous streams of a liquid that breaks up into a plurality of streams of drops having nominal flight paths that are substantially parallel and substantially within a nominal flight plane is disclosed. An airflow plenum having an evacuation end connected to a negative pressure source and an impingement end having an opening located adjacent the nominal flight plane into which ambient air is drawn for the purpose of deflecting drops in an air deflection direction perpendicular to the nominal flight plane is provided. The opening is bounded by upstream, downstream, first and second walls wherein the upstream and downstream wall ends are spaced away from the nominal flight plane in the air deflection direction by a larger amount than are the first and second side wall edges. An airflow plenum having through slots for the passage of drops is also disclosed. Such a plenum design increases the amount of drop deflection achieved for a given maximum deflection air velocity and provides a reduction in the affect of perturbing air currents that may be present around the nominal flight paths. Drop synchronization apparatus is disclosed to break up continuous streams into drops of large and small volumes according to liquid pattern data, the large and small drops being differently deflected by the air flow in the airflow plenum. A plurality of path selection elements is disclosed for directing drops along different paths according to liquid pattern data, wherein drops following different paths are differently deflected by the air flow in the airflow plenum. A method of printing using the disclosed apparatus is also disclosed.
摘要:
A coating for a front face of printhead in a thermal ink jet printer enables the directionality of an ink jet to be maintained for the printing lifetime of the printer. The coating controls the wetting characteristics of the front face to prevent ink accumulation on the front face. The coating comprises an epoxy adhesive resin such as EPON 1001F doped with a silicone rubber compound such as RTV 732. The coating can be provided in the form of a 24% solution of EPON 1001F in a 30:70 mixture of xylene and methyl iso-butyl ketone by weight doped with 1% by weight of RTV 732. An adhesion promoter such as an aminosilane can be included in the coating to increase bond strength between the coating and printhead front face.
摘要:
An improved magnetic interpositive imaging method is provided by creating an electrostatic latent image in a photoconductive member comprising photoconductive material dispersed in a binder; developing by touchdown development said electrostatic latent image with toner comprising from about 10% to about 60% by volume hard magnetic material; fixing said toner to said photoconductive binder; magnetizing said fixed toner; and, transferring the magnetic signal from said magnetized, fixed toner by thermoremanent transfer of magnetization to a magnetizable recording medium.