Abstract:
A continuous liquid drop emission apparatus is provided. The liquid drop emission apparatus is comprised of a liquid chamber containing a positively pressurized liquid in flow communication with at least one nozzle for emitting a continuous stream of liquid and a jet stimulation apparatus adapted to transfer pulses of energy to the liquid in flow communication with the at least one nozzle sufficient to cause the break-off of the at least one continuous stream of liquid into a stream of drops of predetermined volumes. The continuous liquid drop emission apparatus further comprises a semiconductor substrate including integrated circuitry formed therein for performing and controlling a plurality of actions on the drops of predetermined volumes. The plurality of actions may include drop charging, drop sensing, drop deflection and drop capturing. Drop action apparatus adapted to perform these functions and integrated circuitry to control the drop action apparatus are formed in the semiconductor substrate. Jet stimulation apparatus comprised of a plurality of transducers including resistive heaters, electromechanical vibrators or thermomechanical vibrators, together with integrated control circuitry, may also be integrated on the semiconductor substrate. Silicon is a preferred material for the semiconductor substrate and CMOS and NMOS designs and fabrication processes are preferred for the integrated circuitry.
Abstract:
An apparatus for and method of operating a thermal actuator for a micromechanical device, especially a liquid drop emitter for use in an ink jet printhead, is disclosed. The disclosed thermal actuator includes a base element and a cantilevered element including a thermo-mechanical bender portion extending from the base element to a free end tip. The thermo-mechanical bender portion includes a barrier layer constructed of a dielectric material having low thermal conductivity, a first deflector layer constructed of a first electrically resistive material having a large coefficient of thermal expansion, and a second deflector layer constructed of a second electrically resistive material having a large coefficient of thermal expansion wherein the barrier layer is bonded between the first and second deflector layers.
Abstract:
An apparatus for and method of operating a thermal actuator for a micromechanical device, especially a liquid drop emitter for use in an ink jet printhead, is disclosed. The disclosed thermal actuator includes a base element and a cantilevered element including a thermo-mechanical bender portion extending from the base element to a free end tip. The thermo-mechanical bender portion includes a barrier layer constructed of a dielectric material having low thermal conductivity, a first deflector layer constructed of a first electrically resistive material having a large coefficient of thermal expansion, and a second deflector layer constructed of a second electrically resistive material having a large coefficient of thermal expansion wherein the baffler layer is bonded between the first and second deflector layers.
Abstract:
An apparatus for a liquid drop emitter, especially for use in an ink jet printhead, is disclosed. A chamber filled with a liquid, a nozzle and a thermo-mechanical actuator, extending into the chamber from at least one wall of the chamber is disclosed. A movable element of the thermo-mechanical actuator is configured with a bending portion which bends when heated. The bending portion comprises a first layer having first and second sides, constructed of a first material having a high coefficient of thermal expansion, a second layer, attached to the second side of the first layer, and a third layer, attached to the first side of the first layer, constructed of a third material having a low thermal conductivity and a low Young's modulus. Apparatus is adapted to apply heat pulses to the bending portion resulting in rapid deflection of the movable element, ejection of a liquid drop, without degradation or vaporization of the liquid. The third material may be an organic polymer having a Young's modulus less than 10 GPa and thermal conductivity less than 1 W/(m ° K), for example PTFE, teflon.
Abstract:
An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element including a thermo-mechanical bending portion extending from the base element and a free end portion residing in a first position. The thermo-mechanical bending portion has a base end width, wb, adjacent the base element and a free end width, wf, adjacent the free end portion wherein the base end width is substantially greater than the free end width. The thermal actuator further comprises apparatus adapted to apply a heat pulse directly to the thermo-mechanical bending portion causing the deflection of the free end portion of the cantilevered element to a second position. The width of the thermo-mechanical bending portion may reduce substantially monotonically as a function of the distance away from the base element or in at least one step reduction. The apparatus adapted to apply a heat pulse may comprise a thin film resistor. Alternatively, the thermo-mechanical bending portion may comprise a layer of electrically resistive material having a heater resistor formed therein to which is applied an electrical pulse to cause rapid deflection of the free end portion and ejection of a liquid drop.
Abstract:
An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element including a thermo-mechanical bending portion extending from the base element and a free end portion residing in a first position. The thermo-mechanical bending portion has a base end width, wb, adjacent the base element and a free end width, wf, adjacent the free end portion wherein the base end width is substantially greater than the free end width. The thermal actuator further comprises apparatus adapted to apply a heat pulse directly to the thermo-mechanical bending portion causing the deflection of the free end portion of the cantilevered element to a second position. The width of the thermo-mechanical bending portion may reduce substantially quadratically or in an inverse power fashion as a function of the distance away from the base element or in at least one step reduction. The apparatus adapted to apply a heat pulse may comprise a thin film resistor. Alternatively, the thermo-mechanical bending portion may comprise a layer of electrically resistive material having a heater resistor formed therein to which is applied an electrical pulse to cause rapid deflection of the free end portion and ejection of a liquid drop.
Abstract:
An apparatus for producing pieces of mail includes mail handling assemblies; and a printing module connected to the mail handling assemblies and having a first printing position, a second printing position, a moveable carriage for moving to and from the first printing position and the second printing position, and a first printhead cartridge mounted at a first location on the moveable carriage and including a first printhead having a first path of movement with the moveable carriage at and through the first printing position and the second printing position. The printing module also includes a second printhead cartridge mounted at a second location on the moveable carriage for increasing a width of a swath printed by the first printhead cartridge and the second printhead cartridge. The second printhead cartridge includes a second printhead having a second path of movement with the moveable carriage at and through the first printing position and the second printing position. The apparatus for producing mail pieces further includes a first registration member located at the first printing position for maintaining a first gap between pieces of mail to be printed on by the first printhead and the second printhead, and a second registration member located at the second printing position for maintaining a second gap between itself and the first printhead and the second printhead.
Abstract:
A process including: jetting at least one ink from a color ink set onto a substrate to form a first pixel; and jetting a heliosing ink onto the first pixel to form a heliosed pixel, wherein the first pixel is substantially free of resolution diminution in the heliosed pixel. The process can also be accomplished in the reverse jetting order, that is, jetting a heliosing ink onto a substrate to form a patent or latent heliosed first pixel; and jetting at least one ink from a color ink set over the heliosed first pixel to form a heliosed color pixel, wherein the resolution in the heliosed pixel is substantially the same as the resolution in the absence of the heliosing ink. The heliosing ink formulations can include, for example, one or more of: an obscurant, a bleachant, or a penetrant. The processes of the present invention can be used to create heliographic images.
Abstract:
A magnetically actuated ink jet printing device for use in an ink jet printer ejects ink droplets by deforming a diaphragm with the force generated on an electrode in a magnetic field when an electric current pulse is applied thereto. In one embodiment, the diaphragm of the device is provided by anisotropically etching a silicon substrate with an etch stop which provides a thin membrane of silicon material for use as the diaphragm. An electrode having an input and output terminal is patterned over the diaphragm and a sacrificial layer is deposited over the silicon substrate surface containing the diaphragm. The sacrificial layer is patterned to subsequently provide the ink ejection chamber over the diaphragm. A patternable layer is deposited over the silicon substrate surface including the sacrificial layer and patterned to provide the nozzles and expose the electrode terminals. The sacrificial layer is removed and an ink supply is connected to the space previously occupied by the sacrificial layer. Magnetic field generating means having a predetermined magnetic field strength are placed adjacent the device, and electric current applied to the electrode terminals in a predetermined direction relative to the magnetic field produces a force necessary to deform the diaphragm and eject an ink droplet from the nozzles of the printing device.
Abstract:
A thermal transfer printing device, including an ink donor supporting an ink meltable upon the application of a selected temperature, a printing head supporting a resistive heating element for generating the selected temperature at the ink donor, and means for bringing a final image support surface into contacting relationship with the ink donor in timed relationship to the application of the selected temperature to the ink donor including an electrically conductive heat sink layer, a heat resistant organic material having a very low thermal conductivity deposited on the heat sink layer and an array of resistors, supported on the heat resistant organic material, each resistor selectively controllable to apply a melting temperature to the meltable ink. The heat resistant organic material having a very low thermal conductivity is desirably a polyimide.