Method of diffusion bonding and brazing of materials

    公开(公告)号:US4029254A

    公开(公告)日:1977-06-14

    申请号:US712710

    申请日:1976-08-09

    IPC分类号: B23K1/00 B23K20/00 B23K31/02

    CPC分类号: B23K20/00 B23K1/0014

    摘要: A diffusion and brazing method of bonding honeycomb core material to its facing sheets wherein the core and facing sheets have a predetermined configuration and either the facing sheets or the core edges have had deposited thereon a laminate formed of diffusion bridge or braze alloy material. First, the faying surfaces of the facing sheets and the core are positioned together with the core located between the facing sheets to form the assembly. Secondly, a male plug is inserted into the interior of the assembly wherein the dimensions of the male plug are slightly smaller than the interior dimensions of the asembly and wherein the male plug is formed from a metal having a thermal coefficient of expansion greater than that of the material of the facing sheets and core. Thirdly, the combined male plug and the assembly of the previous step is inserted into a container having an open top surface wherein the height of the container is greater than the height of the assembly and wherein the width of the container is greater than the width of the assembly thereby forming a chamber surrounding the assembly within the container. Next, the chamber is filled with pellets of ceramic, graphite or the like selected size at least to the height of the assembly to produce a positive pressure against the surface of the outer facing sheet due to their weight thereby subjecting the faying surfaces to sufficient pressure to maintain position and alignment for joining. Following this, the container and all the items placed in it in the previous two steps are heated, a protective atmosphere may be required for materials such as titanium or titanium base alloy, from ambient temperatures to a higher temperature wherein diffusion or brazing occurs. The elevated temperature is held lower than the melting point or beta transus of any of the metals involved in the process and, while this heating is continuing, the expansion of the male plug will be exerting kinetic pressure against the interior of the assembly and the pellets located within the chamber will be transferring a portion of this pressure against the outer surface of the predetermined configuration while the lack of a confining surface against the pellets from the top of the chamber allows the level of the pellets to rise and fall as a safety valve against undue pressures being exerted against the walls of the assembly. The temperature is held for a sufficient length of time to enable bonding of the materials. Lastly, the temperature is lowered by a predetermined cooling period to ambient, the protective atmosphere is maintained during cooling where required.

    Method of manufacturing lightweight thermo-barrier material
    4.
    发明授权
    Method of manufacturing lightweight thermo-barrier material 失效
    制造轻质热障材料的方法

    公开(公告)号:US4918281A

    公开(公告)日:1990-04-17

    申请号:US913105

    申请日:1986-09-29

    申请人: Winford Blair

    发明人: Winford Blair

    IPC分类号: B23K20/16 B32B3/28

    CPC分类号: B23K20/16 B32B3/28

    摘要: A method of manufacturing thermal barrier structures comprising at least three inner dimpled cores separated by flat plate material and having outer surfaces of the flat plate material, all elements being joined together by liquid interface diffusion (LID) bonding.

    摘要翻译: 一种制造热障结构的方法,包括至少三个由平板材料分隔的内部凹陷芯,并且具有平板材料的外表面,所有元件通过液体界面扩散(LID)接合而连接在一起。

    Method of manufacture of honeycomb noise attenuation structure for high
temperature applications
    5.
    发明授权
    Method of manufacture of honeycomb noise attenuation structure for high temperature applications 失效
    高温应用蜂窝噪声衰减结构的制造方法

    公开(公告)号:US4522859A

    公开(公告)日:1985-06-11

    申请号:US208015

    申请日:1980-11-18

    申请人: Winford Blair

    发明人: Winford Blair

    IPC分类号: B23K1/00 B23K1/04

    CPC分类号: B23K1/0014 Y10T428/24149

    摘要: Method of manufacturing broad band attenuation panel structure and the resulting structure therefrom for utilization in high temperature applications, having a maximum temperature in the range of 1600.degree. F. The panel comprises a cellular core constructed of Inconel, titanium alloys, 321 stainless steel, P H hardened stainless steel and the like, positioned between and brazed, liquid interface diffusion (LID) bonded, or diffusion bonded to two facing sheets, one imperforate and one perforated, the facing sheets constructed of a similar material. A sheet of porous metal overlay made of Inconel, nickel, monel, stainless steel alloys or the like is diffusion bonded to the outer surface of the perforated facing sheet.The sequential steps of sizing, cleaning, plating, and heating are set forth as well as the details of pressure, temperature, and protective atmosphere, and protective materials.

    摘要翻译: 制造宽带衰减面板结构的方法及其所得结构用于高温应用中,其最高温度在1600°F的范围内。该面板包括由Inconel,钛合金,321不锈钢,PH 硬化的不锈钢等,位于和钎焊的液体界面扩散(LID)之间,或者扩散粘合到两个相对的片材上,一个无孔的和一个穿孔的,由相似材料构成的面层。 由铬镍铁合金,镍,蒙乃尔合金,不锈钢合金等制成的多孔金属覆层片被扩散接合到穿孔的表面片材的外表面上。 规定尺寸,清洁,电镀和加热的顺序步骤以及压力,温度和保护气氛以及保护材料的细节。

    Multi-layer honeycomb thermo-barrier material
    6.
    发明授权
    Multi-layer honeycomb thermo-barrier material 失效
    多层蜂窝状热障材料

    公开(公告)号:US4336292A

    公开(公告)日:1982-06-22

    申请号:US168661

    申请日:1980-07-11

    申请人: Winford Blair

    发明人: Winford Blair

    IPC分类号: B32B3/12 E04C2/36

    摘要: A thermal barrier material comprising at least four vertically stacked cellular cores separated with septum sheets and enclosed at the outer periphery by facing sheets. The components making up the thermal barrier material may be constructed of titanium alloy, TD nickel, niobium, or the like. In one embodiment, one outer facing sheet is highly polished for use as a reflective surface.

    摘要翻译: 一种隔热材料,其包括至少四个垂直堆叠的细胞芯,其隔开隔膜,并通过面对片封闭在外周。 构成热障材料的部件可以由钛合金,TD镍,铌等构成。 在一个实施例中,一个外表面片被高度抛光以用作反射表面。