CUTTING ELEMENTS WITH RE-PROCESSED THERMALLY STABLE POLYCRYSTALLINE DIAMOND CUTTING LAYERS, BITS INCORPORATING THE SAME, AND METHODS OF MAKING THE SAME
    4.
    发明申请
    CUTTING ELEMENTS WITH RE-PROCESSED THERMALLY STABLE POLYCRYSTALLINE DIAMOND CUTTING LAYERS, BITS INCORPORATING THE SAME, AND METHODS OF MAKING THE SAME 有权
    具有再加工的热稳定的多晶金刚石切割层的切割元件,与其相同的部件及其制造方法

    公开(公告)号:US20100282519A1

    公开(公告)日:2010-11-11

    申请号:US12775402

    申请日:2010-05-06

    IPC分类号: E21B10/46 B21K5/04

    摘要: A method of re-processing used TSP material layers to form cutting elements, bits with such cutting elements mounted on their bodies, and bits having re-processed TSP material layers attached to their bodies, as well as such cutting elements and bits are provided. The method includes providing a used TSP material cutting element having a TSP material layer and substrate, or a bit having a TSP material layer attached to the bit, removing the used TSP material layer from the cutting element or bit, cutting the used TSP material layer to a new shape, if necessary, optionally re-leaching the used TSP layer and re-using the TSP material layer to form a cutting element, or in forming a bit body. The formed cutting element may be mounted on a bit body.

    摘要翻译: 提供了一种重新处理使用的TSP材料层以形成切割元件的方法,具有安装在其主体上的这种切割元件的钻头以及连接到其主体上的具有重新处理的TSP材料层的钻头以及这些切割元件和钻头。 该方法包括提供具有TSP材料层和衬底的已使用的TSP材料切割元件,或者具有附接到该钻头的TSP材料层的钻头,从切割元件或钻头中去除所使用的TSP材料层,切割所使用的TSP材料层 如果需要,可选地再次浸出所使用的TSP层并重新使用TSP材料层以形成切割元件,或者形成钻头体。 成形的切割元件可以安装在钻头体上。

    Rolling cutter
    5.
    发明授权
    Rolling cutter 有权
    滚动刀具

    公开(公告)号:US07703559B2

    公开(公告)日:2010-04-27

    申请号:US11526558

    申请日:2006-09-25

    IPC分类号: E21B10/46

    摘要: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element. A portion of the inner rotatable cutting element is disposed in the outer support element, where the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and where a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches.

    摘要翻译: 一种用于钻头的切割元件,其包括至少具有底部和侧部的外部支撑元件; 和内部可旋转切割元件。 内部可旋转切割元件的一部分设置在外部支撑元件中,其中内部可旋转切割元件包括基底和设置在基底的上表面上的厚度至少为0.050英寸的金刚石切割面; 并且其中从金刚石切割面的上表面到内部可旋转切割元件和外部支撑元件之间的支撑表面的距离为0至约0.300英寸。

    Polycrystalline Diamond Constructions Having Improved Thermal Stability
    6.
    发明申请
    Polycrystalline Diamond Constructions Having Improved Thermal Stability 审中-公开
    具有改善热稳定性的多晶金刚石结构

    公开(公告)号:US20090173015A1

    公开(公告)日:2009-07-09

    申请号:US12399369

    申请日:2009-03-06

    IPC分类号: E21B10/46 C04B37/00 B01J3/06

    摘要: Polycrystalline diamond constructions include a diamond body comprising a matrix phase of bonded together diamond crystals formed at high pressure/high temperature conditions with a catalyst material. The sintered body is treated remove the catalyst material disposed within interstitial regions, rendering it substantially free of the catalyst material used to initially sinter the body. Accelerating techniques can be used to remove the catalyst material. The body includes an infiltrant material disposed within interstitial regions in a first region of the construction. The body includes a second region adjacent the working surface and that is substantially free of the infiltrant material. The infiltrant material can be a Group VIII material not used to initially sinter the diamond body. A metallic substrate is attached to the diamond body, and can be the same or different from a substrate used as a source of the catalyst material used to initially sinter the diamond body.

    摘要翻译: 多晶金刚石结构包括金刚石体,其包括在高压/高温条件下与催化剂材料结合的金刚石晶体的基体相。 处理烧结体去除设置在间隙区域内的催化剂材料,使其基本上不含用于初始烧结体的催化剂材料。 可以使用加速技术来除去催化剂材料。 身体包括设置在构造的第一区域中的间隙区域内的渗透材料。 主体包括邻近工作表面的第二区域,其基本上不含渗透材料。 渗透材料可以是不用于初始烧结钻石体的VIII族材料。 金属基底附接到金刚石体,并且可以与用作初始烧结金刚石体的催化剂材料的源的基底相同或不同。

    ROLLING CUTTER
    7.
    发明申请
    ROLLING CUTTER 有权
    滚动切割机

    公开(公告)号:US20120073881A1

    公开(公告)日:2012-03-29

    申请号:US13312159

    申请日:2011-12-06

    IPC分类号: E21B10/36

    摘要: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

    摘要翻译: 一种用于钻头的切割元件,其包括至少具有底部和侧部的外部支撑元件; 以及内部可旋转切割元件,其一部分设置在所述外部支撑元件中,其中所述内部可旋转切割元件包括基底和设置在所述基底的上表面上的具有至少0.050英寸的厚度的金刚石切割面; 并且其中公开了从金刚石切割面的上表面到内部可旋转切割元件和外部支撑元件之间的支承表面的距离为0至约0.300英寸。

    Rolling cutter
    8.
    发明授权
    Rolling cutter 有权
    滚动刀具

    公开(公告)号:US08091655B2

    公开(公告)日:2012-01-10

    申请号:US12751663

    申请日:2010-03-31

    IPC分类号: E21B10/46

    摘要: A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed.

    摘要翻译: 一种用于钻头的切割元件,其包括至少具有底部和侧部的外部支撑元件; 以及内部可旋转切割元件,其一部分设置在所述外部支撑元件中,其中所述内部可旋转切割元件包括基底和设置在所述基底的上表面上的具有至少0.050英寸的厚度的金刚石切割面; 并且其中公开了从金刚石切割面的上表面到内部可旋转切割元件和外部支撑元件之间的支承表面的距离为0至约0.300英寸。

    Polycrystalline diamond materials having improved abrasion resistance, thermal stability and impact resistance
    9.
    发明授权
    Polycrystalline diamond materials having improved abrasion resistance, thermal stability and impact resistance 有权
    具有改善的耐磨性,热稳定性和耐冲击性的多晶金刚石材料

    公开(公告)号:US07493973B2

    公开(公告)日:2009-02-24

    申请号:US11140615

    申请日:2005-05-26

    IPC分类号: E21B10/46

    摘要: PCD materials comprise a diamond body having bonded diamond crystals and interstitial regions disposed among the crystals. The diamond body is formed from diamond grains and a catalyst material at high pressure/high temperature conditions. The diamond grains have an average particle size of about 0.03 mm or greater. At least a portion of the diamond body has a high diamond volume content of greater than about 93 percent by volume. The entire diamond body can comprise high volume content diamond or a region of the diamond body can comprise the high volume content diamond. The diamond body includes a working surface, a first region substantially free of the catalyst material, and a second region that includes the catalyst material. At least a portion of the first region extends from the working surface to depth of from about 0.01 to about 0.1 mm.

    摘要翻译: PCD材料包括具有结合的金刚石晶体和布置在晶体之间的间隙区域的金刚石体。 金刚石体在高压/高温条件下由金刚石晶粒和催化剂材料形成。 金刚石晶粒的平均粒径为约0.03mm以上。 金刚石体的至少一部分具有大于约93体积%的高金刚石体积含量。 整个钻石体可以包括高体积的钻石,或者金刚石体的区域可以包括高体积的钻石。 金刚石体包括工作表面,基本上不含催化剂材料的第一区域和包括催化剂材料的第二区域。 第一区域的至少一部分从工作表面延伸至约0.01至约0.1mm的深度。

    POLYCRYSTALLINE DIAMOND CONSTRUCTIONS HAVING IMPROVED THERMAL STABILITY
    10.
    发明申请
    POLYCRYSTALLINE DIAMOND CONSTRUCTIONS HAVING IMPROVED THERMAL STABILITY 有权
    具有改进的热稳定性的多晶金刚石构造

    公开(公告)号:US20080223623A1

    公开(公告)日:2008-09-18

    申请号:US12026398

    申请日:2008-02-05

    摘要: Polycrystalline diamond constructions include a diamond body comprising a matrix phase of bonded together diamond crystals formed at high pressure/high temperature conditions with a catalyst material. The sintered body is treated remove the catalyst material disposed within interstitial regions, rendering it substantially free of the catalyst material used to initially sinter the body. Accelerating techniques can be used to remove the catalyst material. The body includes an infiltrant material disposed within interstitial regions in a first region of the construction. The body includes a second region adjacent the working surface and that is substantially free of the infiltrant material. The infiltrant material can be a Group VIII material not used to initially sinter the diamond body. A metallic substrate is attached to the diamond body, and can be the same or different from a substrate used as a source of the catalyst material used to initially sinter the diamond body.

    摘要翻译: 多晶金刚石结构包括金刚石体,其包括在高压/高温条件下与催化剂材料结合的金刚石晶体的基体相。 处理烧结体去除设置在间隙区域内的催化剂材料,使其基本上不含用于初始烧结体的催化剂材料。 可以使用加速技术来除去催化剂材料。 身体包括设置在构造的第一区域中的间隙区域内的渗透材料。 主体包括邻近工作表面的第二区域,其基本上不含渗透材料。 渗透材料可以是不用于初始烧结钻石体的VIII族材料。 金属基底附接到金刚石体,并且可以与用作初始烧结金刚石体的催化剂材料的源的基底相同或不同。