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公开(公告)号：US08578580B2
公开(公告)日：2013-11-12
申请号：US12449746
申请日：2007-05-18
CPC分类号： G01N29/265 , G01N29/043 , G01N29/0645 , G01N29/449 , G01N2291/044 , G01N2291/056 , G01N2291/106 , G01N2291/2634 , G01N2291/2675 , Y10T29/49764 , Y10T29/49769 , Y10T29/49771
摘要： According to the present invention, penetrators can be adequately determined as flaws. In particular, a welded zone of a pipe is subjected to ultrasonic flaw detection at least in a pipe axial direction, and the quality of the pipe is evaluated using observed values in units of a predetermined area in a pipe thickness direction and the pipe axial direction. The length of one side of the predetermined area is an ultrasound beam width or more and a pipe thickness or less. The quality of the pipe can be evaluated while shifting the predetermined area in the pipe axial direction by using an average value of the observed values within the predetermined area. The length of one side of the predetermined area can be made an ultrasound beam width or more and a pipe thickness or less.
摘要翻译： 根据本发明，穿透器可以被充分地确定为缺陷。 特别地，管道的焊接区域至少在管轴方向上进行超声波探伤，并且使用在管厚度方向和管轴方向上的预定面积的单位的观测值来评价管道的质量 。 预定区域的一侧的长度为超声波束宽度以上，管壁厚度以下。 可以通过使用预定区域内的观测值的平均值来在管轴向方向上移动预定区域来评价管道的质量。 预定区域的一侧的长度可以被制成超声波束宽度或更大，管道厚度更小。
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2.发明授权公开(公告)号：US09109884B2
公开(公告)日：2015-08-18
申请号：US12526971
申请日：2008-02-08
申请人： Tomohiro Inoue , Shigeto Sakashita , Daijiro Yuasa , Hiroyasu Yokoyama , Kazuhito Kenmochi , Yukinori Iizuka
发明人： Tomohiro Inoue , Shigeto Sakashita , Daijiro Yuasa , Hiroyasu Yokoyama , Kazuhito Kenmochi , Yukinori Iizuka
IPC分类号： B23K11/00 , B23K11/34 , G01B11/25 , B21C37/08 , B21C37/083 , B23K11/087 , B23K11/25 , B23K33/00
CPC分类号： G01B11/25 , B21C37/08 , B21C37/0826 , B21C37/083 , B23K11/0873 , B23K11/252 , B23K11/34 , B23K33/006 , B23K2101/06 , B23K2103/04
摘要： A method for manufacturing an electric resistance steel pipe having a good toughness at a welded portion is provided, the method being capable of stably manufacturing an electric resistance welded steel pipe having a desirable toughness at a welded portion although a steel strip serving as a base material has a dimensional variation. Groove shapes and are applied to edges and of an open pipe, an edge shape monitor continuously captures images of the edges and immediately before electric resistance welding, and the captured images are input to an arithmetic processing unit for image processing.
摘要翻译： 提供一种在焊接部分具有良好韧性的电阻钢管的制造方法，该方法能够稳定地制造在焊接部分具有理想韧性的电阻焊钢管，尽管用作基材的钢带 具有尺寸变化。 凹槽形状并施加到边缘和开口管，边缘形状监测器连续地捕获边缘的图像并且在电阻焊接之前，并且将捕获的图像输入到用于图像处理的算术处理单元。
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3.发明授权公开(公告)号：US08393217B2
公开(公告)日：2013-03-12
申请号：US12449744
申请日：2007-05-18
IPC分类号： G01N29/04
CPC分类号： G01N29/12 , G01N29/043 , G01N29/262 , G01N2291/0289 , G01N2291/044 , G01N2291/106 , G01N2291/2634 , G01N2291/2675
摘要： The present invention has a structure capable of detecting the scattered-type penetrator having oxides each with the size of several μm sparsely and widely dispersed. Specifically, the structure includes a wave transmission unit 6 for transmitting an ultrasonic wave to the welded surface of the welded portion 2 in a pipe axial direction of the pipe 1 such that the beam width of a transmission beam 8 is brought into a range from 0.5 mm to 2.5 mm, and a wave reception unit 7 for receiving at least a portion of the reflection wave (reception beam 9) at the welded surface. The wave transmission unit 6 and the wave reception unit 7 include transmission/reception units formed of different groups of transducer elements on at least one or more array probes 5 arranged in the circumferential direction of the pipe.
摘要翻译： 本发明具有能够检测具有疏散且广泛分散的几μm的尺寸的氧化物的散射型穿透器的结构。 具体地，该结构包括：波导传输单元6，用于在管1的管轴方向上向焊接部2的焊接面发送超声波，使得透射束8的光束宽度为0.5 以及用于在焊接面处接收反射波（接收光束9）的至少一部分的波接收部7。 波发送单元6和波接收单元7包括在沿管的圆周方向布置的至少一个或多个阵列探针5上由不同组的换能器元件形成的发送/接收单元。
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4.发明授权Calibration of an ultrasonic flaw detector and quality control and production methods for a tubular body 有权超声波探伤仪的校准和管状体的质量控制和生产方法公开(公告)号：US08266964B2
公开(公告)日：2012-09-18
申请号：US12528975
申请日：2007-05-18
CPC分类号： G01N29/30 , G01N29/11 , G01N2291/02854 , G01N2291/0289 , G01N2291/044 , G01N2291/2675
摘要： An ultrasonic flaw detection is performed to a welded portion 2 of a pipe body 1, a defect detection threshold value is determined based on the signal intensity difference between the total area of the defects existing in the region of an ultrasonic beam on a welded surface and an artificial defect, and a quality control of the pipe body is performed based on the defect detection threshold value. An equivalent defect diameter is determined from the defect density on the welded surface of the welded portion of the pipe body in a pipe axis direction and the area of the ultrasonic beam on the welded surface based on the total area of the defects existing in the region of the ultrasonic beam, and the defect detection threshold value is determined based on the equivalent defect diameter and the signal intensity difference of the artificial defect.
摘要翻译： 对管体1的焊接部2进行超声波探伤，根据存在于焊接面上的超声波束区域的缺陷的总面积与信号强度的差异，确定缺陷检测阈值， 基于缺陷检测阈值进行人造缺陷和管体的质量控制。 根据存在于该区域中的缺陷的总面积，从管轴方向的管体的焊接面的焊接面的缺陷密度和焊接面上的超声波束的面积确定等效的缺陷直径 ，并且基于人造缺陷的等效缺陷直径和信号强度差来确定缺陷检测阈值。
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公开(公告)号：US20100064495A1
公开(公告)日：2010-03-18
申请号：US12449746
申请日：2007-05-18
CPC分类号： G01N29/265 , G01N29/043 , G01N29/0645 , G01N29/449 , G01N2291/044 , G01N2291/056 , G01N2291/106 , G01N2291/2634 , G01N2291/2675 , Y10T29/49764 , Y10T29/49769 , Y10T29/49771
摘要： According to the present invention, penetrators can be adequately determined as flaws. In particular, a welded zone of a pipe is subjected to ultrasonic flaw detection at least in a pipe axial direction, and the quality of the pipe is evaluated using observed values in units of a predetermined area in a pipe thickness direction and the pipe axial direction. The length of one side of the predetermined area is an ultrasound beam width or more and a pipe thickness or less. The quality of the pipe can be evaluated while shifting the predetermined area in the pipe axial direction by using an average value of the observed values within the predetermined area. The length of one side of the predetermined area can be made an ultrasound beam width or more and a pipe thickness or less.
摘要翻译： 根据本发明，穿透器可以被充分地确定为缺陷。 特别地，管道的焊接区域至少在管轴方向上进行超声波探伤，并且使用在管厚度方向和管轴方向上的预定面积的单位的观测值来评价管道的质量 。 预定区域的一侧的长度为超声波束宽度以上，管壁厚度以下。 可以通过使用预定区域内的观测值的平均值来在管轴向方向上移动预定区域来评价管道的质量。 预定区域的一侧的长度可以被制成超声波束宽度或更大的管道厚度或更小。
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6.发明申请公开(公告)号：US20100059484A1
公开(公告)日：2010-03-11
申请号：US12526971
申请日：2008-02-08
申请人： Tomohiro Inoue , Shigeto Sakashita , Daijiro Yuasa , Hiroyasu Yokoyama , Kazuhito Kenmochi , Yukinori Iizuka
发明人： Tomohiro Inoue , Shigeto Sakashita , Daijiro Yuasa , Hiroyasu Yokoyama , Kazuhito Kenmochi , Yukinori Iizuka
CPC分类号： G01B11/25 , B21C37/08 , B21C37/0826 , B21C37/083 , B23K11/0873 , B23K11/252 , B23K11/34 , B23K33/006 , B23K2101/06 , B23K2103/04
摘要： A method for manufacturing an electric resistance steel pipe having a good toughness at a welded portion is provided, the method being capable of stably manufacturing an electric resistance welded steel pipe having a desirable toughness at a welded portion although a steel strip serving as a base material has a dimensional variation. Groove shapes and are applied to edges and of an open pipe, an edge shape monitor continuously captures images of the edges and immediately before electric resistance welding, and the captured images are input to an arithmetic processing unit for image processing.
摘要翻译： 提供一种在焊接部分具有良好韧性的电阻钢管的制造方法，该方法能够稳定地制造在焊接部分具有理想韧性的电阻焊钢管，尽管用作基材的钢带 具有尺寸变化。 凹槽形状并施加到边缘和开口管，边缘形状监测器连续地捕获边缘的图像并且在电阻焊接之前，并且将捕获的图像输入到用于图像处理的算术处理单元。
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7.发明申请CALIBRATION METHOD OF ULTRASONIC FLAW DETECTION AND QUALITY CONTROL METHOD AND PRODUCTION METHOD OF TUBULAR BODY 有权超声波检测的校准方法和质量控制方法及管体的生产方法公开(公告)号：US20100107725A1
公开(公告)日：2010-05-06
申请号：US12528975
申请日：2007-05-18
IPC分类号： G01N29/04
CPC分类号： G01N29/30 , G01N29/11 , G01N2291/02854 , G01N2291/0289 , G01N2291/044 , G01N2291/2675
摘要： An ultrasonic flaw detection is performed to a welded portion 2 of a pipe body 1, a defect detection threshold value is determined based on the signal intensity difference between the total area of the defects existing in the region of an ultrasonic beam on a welded surface and an artificial defect, and a quality control of the pipe body is performed based on the defect detection threshold value. An equivalent defect diameter is determined from the defect density on the welded surface of the welded portion of the pipe body in a pipe axis direction and the area of the ultrasonic beam on the welded surface based on the total area of the defects existing in the region of the ultrasonic beam, and the defect detection threshold value is determined based on the equivalent defect diameter and the signal intensity difference of the artificial defect.
摘要翻译： 对管体1的焊接部2进行超声波探伤，根据存在于焊接面上的超声波束区域的缺陷的总面积与信号强度的差异，确定缺陷检测阈值， 基于缺陷检测阈值进行人造缺陷和管体的质量控制。 根据存在于该区域中的缺陷的总面积，从管轴方向的管体的焊接面的焊接面的缺陷密度和焊接面上的超声波束的面积确定等效的缺陷直径 ，并且基于人造缺陷的等效缺陷直径和信号强度差来确定缺陷检测阈值。
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8.发明申请公开(公告)号：US20100101326A1
公开(公告)日：2010-04-29
申请号：US12449744
申请日：2007-05-18
IPC分类号： G01N29/04
CPC分类号： G01N29/12 , G01N29/043 , G01N29/262 , G01N2291/0289 , G01N2291/044 , G01N2291/106 , G01N2291/2634 , G01N2291/2675
摘要： The present invention has a structure capable of detecting the scattered-type penetrator having oxides each with the size of several μm sparsely and widely dispersed. Specifically, the structure includes a wave transmission unit 6 for transmitting an ultrasonic wave to the welded surface of the welded portion 2 in a pipe axial direction of the pipe 1 such that the beam width of a transmission beam 8 is brought into a range from 0.5 mm to 2.5 mm, and a wave reception unit 7 for receiving at least a portion of the reflection wave (reception beam 9) at the welded surface. The wave transmission unit 6 and the wave reception unit 7 include transmission/reception units formed of different groups of transducer elements on at least one or more array probes 5 arranged in the circumferential direction of the pipe.
摘要翻译： 本发明具有能够检测具有疏散且广泛分散的几μm的尺寸的氧化物的散射型穿透器的结构。 具体地，该结构包括：波导传输单元6，用于在管1的管轴方向上向焊接部2的焊接面发送超声波，使得透射束8的光束宽度为0.5 以及用于在焊接面处接收反射波（接收光束9）的至少一部分的波接收部7。 波发送单元6和波接收单元7包括在沿管道的周向布置的至少一个或多个阵列探针5上由不同组的换能器元件形成的发送/接收单元。
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公开(公告)号：US08604382B2
公开(公告)日：2013-12-10
申请号：US12999001
申请日：2009-06-22
申请人： Koji Yano , Kenji Oi , Masahito Suzuki , Toshifumi Kodama , Shigeto Sakashita
发明人： Koji Yano , Kenji Oi , Masahito Suzuki , Toshifumi Kodama , Shigeto Sakashita
IPC分类号： B23K26/00
CPC分类号： B23K26/262 , B23K26/03 , B23K26/032 , B23K26/348 , B23K2101/06 , B23K2101/10 , B23K2103/04
摘要： There is provided a method for manufacturing a laser welded steel pipe in which the status of laser welding is accurately assessed, and the assessment is used to modify welding conditions, so that laser welded steel pipes can be manufactured at a high yield rate and in a stable manner. Irradiation point(s) of laser beam(s), with which the longitudinal edges are irradiated from the side of the outer surface, are monitored from the side of the inner surface of an open pipe, and then conditions of welding with the laser beam(s) are assessed to be kept unchanged if any keyhole is found penetrating out of the inner surface of the open pipe, or modified if no keyhole is found penetrating out of the inner surface of the open pipe.
摘要翻译： 提供了一种制造激光焊接钢管的方法，其中准确地评估了激光焊接的状态，并且使用该评估来改变焊接条件，使得可以以高产率制造激光焊接钢管 稳定的方式。 从外表面的侧面照射纵向边缘的激光束的照射点从开放管的内表面侧监测，然后用激光束进行焊接条件 如果发现任何钥匙孔从开口管的内表面渗透出来，则被评估为保持不变，或者如果没有发现钥匙孔渗透到开放管的内表面，则被修改。
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公开(公告)号：US20110100965A1
公开(公告)日：2011-05-05
申请号：US12999001
申请日：2009-06-22
申请人： Koji Yano , Kenji Oi , Masahito Suzuki , Toshifumi Kodama , Shigeto Sakashita
发明人： Koji Yano , Kenji Oi , Masahito Suzuki , Toshifumi Kodama , Shigeto Sakashita
IPC分类号： B23K26/00
CPC分类号： B23K26/262 , B23K26/03 , B23K26/032 , B23K26/348 , B23K2101/06 , B23K2101/10 , B23K2103/04
摘要： There is provided a method for manufacturing a laser welded steel pipe in which the status of laser welding is accurately assessed, and the assessment is used to modify welding conditions, so that laser welded steel pipes can be manufactured at a high yield rate and in a stable manner. Irradiation point(s) of laser beam(s), with which the longitudinal edges are irradiated from the side of the outer surface, are monitored from the side of the inner surface of an open pipe, and then conditions of welding with the laser beam(s) are assessed to be kept unchanged if any keyhole is found penetrating out of the inner surface of the open pipe, or modified if no keyhole is found penetrating out of the inner surface of the open pipe.
摘要翻译： 提供了一种制造激光焊接钢管的方法，其中准确地评估了激光焊接的状态，并且使用该评估来改变焊接条件，使得可以以高产率制造激光焊接钢管 稳定的方式。 从外表面的侧面照射纵向边缘的激光束的照射点从开放管的内表面的侧面监测，然后用激光束进行焊接条件 如果发现任何钥匙孔从开口管的内表面渗透出来，则被评估为保持不变，或者如果没有发现钥匙孔渗透到开放管的内表面，则被修改。
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