Method For Electrical Discharge Machining
    1.
    发明公开

    公开(公告)号:US20230182222A1

    公开(公告)日:2023-06-15

    申请号:US18077525

    申请日:2022-12-08

    IPC分类号: B23H1/02 B23H9/06

    CPC分类号: B23H1/022 B23H9/06

    摘要: The invention relates to a method and device for electrical Wire electrical discharge machining method (WEDM) for forming a desired pattern on a workpiece by a WEDM machine tool, in which a preliminary voltage pulse is applied to a gap between a wire electrode and a workpiece, and in which, at the breakdown of said preliminary voltage pulse, a first machining discharge pulse is applied to the wire electrode.

    METHOD FOR ELECTRICAL DISCHARGE MACHINING

    公开(公告)号:US20220371115A1

    公开(公告)日:2022-11-24

    申请号:US17741942

    申请日:2022-05-11

    发明人: Marco BOCCADORO

    IPC分类号: B23H7/18 B23H7/20

    摘要: A method and device for electrical discharge machining (EDM) a workpiece by means of a train of machining pulses. During the machining time the machining pulses are applied to the working gap between workpiece and electrode. An open voltage is first applied, and it is increased to a second open voltage level if a discharge does not occur within a waiting time d0, and further increased to a third open voltage level if a discharge does not occur within a second waiting time d1.
    An average product of the actual open voltages times the partial ignition delays is computed and subtracted from the product of a reference open voltage times the total ignition delay, and the servo setpoint value is adjusted accordingly. The actual axes positions are sampled in real time and the discharge electrical parameters are adjusted accordingly. The discharge electrical parameters can be adjusted according to the duration of d0 and d1.

    METHOD AND DEVICE FOR WIRE ELECTRICAL DISCHARGE MACHINING

    公开(公告)号:US20210170513A1

    公开(公告)日:2021-06-10

    申请号:US17115245

    申请日:2020-12-08

    IPC分类号: B23H1/02 G05B19/19

    摘要: A method for controlling a wire electrical discharge machining (WEDM) process, in which the wire traveling speed VW is adapted in-process, while cutting. The method for controlling a wire electrical discharge machining (WEDM) process according the invention includes adapting the wire traveling speed in-process, wherein the method comprises the steps of: determining the position of each discharge along the engagement line of a wire and a work piece; determining the size of a crater provoked at the wire by each discharge; creating a real time wire wearing model based on the position of each discharge along the engagement line of the wire and the work piece, and based on the size of the crater occurring at each said determined position of each discharge along the engagement line of a wire and a work piece, and based on the current wire traveling speed; and continuously comparing the wire wearing model with one or more wire wearing limits, and adjusting the wire traveling speed according to the comparison of the actual wire wearing model and the one or more wire wearing limits. The wire electrical discharge machining process is conducted with reduced wire consumption, safely, efficiently and profitably.

    High voltage crash prevention device for machine tools

    公开(公告)号:US09764439B2

    公开(公告)日:2017-09-19

    申请号:US14847095

    申请日:2015-09-08

    摘要: A crash prevention device for a machine tool for preventing the collision of a moving part of the machine tool with other machine tool parts or with a workpiece in a working area of the machine tool includes an isolation mechanism that electrically isolates the moving part from the other machine tool parts or the workpiece. The device includes a detection system with a high voltage generator having a first positive connector electrically connected to the moving part and a negative connector electrically connected to the workpiece or to the other machine tool parts. The high voltage generator generates DC, AC, or pulsating voltage. The detection system includes a discharge detection device that detects an electrical discharge between the moving part and the workpiece or between the moving part and the other machine tool parts, then sends a signal to stop or adapt further relative movement of the moving part.

    Method and apparatus for digital data transmission
    5.
    发明授权
    Method and apparatus for digital data transmission 有权
    用于数字数据传输的方法和装置

    公开(公告)号:US08792566B2

    公开(公告)日:2014-07-29

    申请号:US13426124

    申请日:2012-03-21

    IPC分类号: H04B3/00 H04L25/00

    摘要: An expansion of known serial data links, for example ETHERNET, published in IEEE802.3, for directly transmitting random events without having to carry out synchronization with a clock signal or having to wait for a cyclical transmission time. Two different, random events are represented using two differently coded individual pulses and are transmitted in an event-controlled manner. A jitter-free latency of 45 ns between the event and its reception is possible over a line length of 8 m, for example. The expansion is particularly suitable for the short, digital data links between a node and a plurality of modules, as are required in modern electrical discharge machines, machine tools and similar electronic systems.

    摘要翻译: 在IEEE802.3中发布的已知串行数据链路(例如ETHERNET)的扩展,用于直接发送随机事件而不必执行与时钟信号的同步或必须等待周期性传输时间。 使用两个不同编码的单个脉冲来表示两个不同的随机事件,并且以事件控制的方式发送。 例如,线路长度为8 m的事件与其接收之间无抖动延迟为45 ns。 这种扩展特别适用于节点和多个模块之间的短数字数据链路,如现代放电机,机床和类似的电子系统所要求的。

    Wire electric discharge machining method and apparatus
    6.
    发明授权
    Wire electric discharge machining method and apparatus 有权
    线放电加工方法及装置

    公开(公告)号:US08242403B2

    公开(公告)日:2012-08-14

    申请号:US12688245

    申请日:2010-01-15

    IPC分类号: B23H1/00

    CPC分类号: B23H7/065 B23H7/06

    摘要: A method for controlling a wire electric discharge machine comprising the steps of: determining of at least one predefined contour deviation (Esmax) of a predefined contour to be cut into the workpiece; determining a curvature of at least one geometry element defining at least one section of the contour to be cut into the workpiece; calculating a displacement (s) of an upper guide (WGU) and a lower wire guide (WGL) based on the predefined contour deviation (Esmax) and on the curvature of the at least one predefined geometry element; and setting the displacement (s) by moving the upper guide (WGU) relative to the lower wire guide (WGL) such that the wire electrode guided by the upper (WGU) and lower wire guides (WGL) is inclined in a current cutting direction of the workpiece during cutting of the geometry element into the workpiece.

    摘要翻译: 一种用于控制电火花线切割机的方法,包括以下步骤:确定待切割到工件中的预定轮廓的至少一个预定轮廓偏差(Esmax); 确定限定待切割到工件中的轮廓的至少一个部分的至少一个几何元素的曲率; 基于所述预定轮廓偏差(Esmax)和所述至少一个预定义几何元素的曲率来计算上引导件(WGU)和下导线器(WGL)的位移; 并且通过相对于下导线器(WGL)移动上引导件(WGU)来设定位移,使得由上(WGU)和下导线器(WGL)引导的线电极在当前切割方向上倾斜 在将几何元件切割成工件期间的工件。

    Method and device for stretching and/or separating wires
    7.
    发明授权
    Method and device for stretching and/or separating wires 有权
    用于拉伸和/或分离电线的方法和装置

    公开(公告)号:US08129650B2

    公开(公告)日:2012-03-06

    申请号:US12012969

    申请日:2008-02-06

    IPC分类号: B23H7/10

    CPC分类号: B23H7/102 B23H7/04

    摘要: The methods and devices enable a reliable and rapid automatic threading process on spark-erosive wire-cutting machines with closed round guides without complicated entry of parameters. A heat-output control device with an optimized output characteristic curve is supplied from a DC voltage source of the erosion generator. Through an at least partial feedback loop of heating current and source voltage, the characteristic curve is modified in such a way that different wire types or different annealing lengths for the wire provide optimal results for stretching, straightening and separating the wire electrode without controlled intervention. With adaptive control it is possible to thread future wire types automatically without reprogramming.

    摘要翻译: 这些方法和装置能够在具有闭合圆形导轨的火花腐蚀线切割机上进行可靠和快速的自动穿线工艺,而无需复杂的参数进入。 具有优化的输出特性曲线的热输出控制装置由侵蚀发生器的直流电压源提供。 通过加热电流和电源电压的至少部分反馈环路,特性曲线被修改为使得不同的导线类型或不同的退火长度为拉伸,拉直和分离线电极提供了最佳的结果,而无需受控干预。 通过自适应控制,可以自动对线程进行重新编程。

    Circuit board unit and method for production thereof
    8.
    发明授权
    Circuit board unit and method for production thereof 有权
    电路板单元及其制造方法

    公开(公告)号:US07948758B2

    公开(公告)日:2011-05-24

    申请号:US11977725

    申请日:2007-10-25

    IPC分类号: H05K7/20

    摘要: The invention relates to a circuit board unit and a method for production thereof. The circuit board unit comprises a circuit board topmost laminate with conductive tracks on the upper side for mounting surface-mountable devices. The circuit board topmost laminate features a thickness dimensioned such that the anticipated heat dissipated by the surface-mountable devices is transported from the upper side to the underside of the circuit board laminate to good effect. The circuit board unit further comprises an electrically insulating laminate arranged under the circuit board topmost laminate, inserts made of a material with good heat conductivity and electrical insulation embedded in the electrically insulating laminate at sites below surface-mountable devices with high heat dissipation, and a cooling plate arranged below the electrically insulating laminate and the inserts.

    摘要翻译: 本发明涉及电路板单元及其制造方法。 电路板单元包括在上侧具有导电轨道的电路板最顶层叠层,用于安装可表面安装的装置。 电路板最上层压板的厚度尺寸设计成使得由表面可安装装置散发的预期热量从电路板层压板的上侧输送到下侧,具有良好的效果。 电路板单元还包括布置在电路板最高层压板下面的电绝缘层压板,由具有良好导热性的材料制成的插入件和嵌入电绝缘层压板中的电绝缘体的嵌入在具有高散热性的表面可安装装置下方的位置, 布置在电绝缘层压板下面的冷却板和插入件。

    METHOD AND MACHINE FOR MACHINING PARTS USING SPARK-EROSION MILLING
    9.
    发明申请
    METHOD AND MACHINE FOR MACHINING PARTS USING SPARK-EROSION MILLING 有权
    用于加工零件的方法和机器使用火花腐蚀铣削

    公开(公告)号:US20110062118A1

    公开(公告)日:2011-03-17

    申请号:US12877422

    申请日:2010-09-08

    IPC分类号: B23H1/04

    摘要: Spark-erosion machining method and machine implementing a machining gap, a process regulator, a numerical control system, a Nominal Trajectory. The latter describes the movement of the tool electrode relative to the part as it ought to proceed if no disturbance were to occur during the machining. Information contained in the Nominal Trajectory is used to define at least two control vectors Vg, Vp which orient, within the coordinate system XYZ, two independent regulation movements. The first, or Gap Vector Vg, defines the direction in which a first regulation movement of the axes of the machine must be performed to maintain the removal of material. The second, or Position Vector Vp, defines the direction in which a second regulation movement of the axes of the machining machine must be performed to correct a tool electrode position error. The respective amplitudes of the regulation movements are calculated in real time by the process regulator.

    摘要翻译: 火花腐蚀加工方法和机器实现加工间隙,过程调节器,数控系统,标称轨迹。 后者描述了工具电极相对于部件的移动,因为如果在加工过程中不发生干扰,它应该进行。 标称轨迹中包含的信息用于定义至少两个控制矢量Vg,Vp,它们在坐标系XYZ内定向两个独立的调节运动。 第一个或间隙矢量Vg定义了必须执行机器轴的第一调节运动以维持材料去除的方向。 第二个或位置矢量Vp定义了必须执行加工机床轴的第二调节运动以校正刀具电极位置误差的方向。 调节运动的相应振幅由过程调节器实时计算。

    Method and generator for electrical discharge machining
    10.
    发明授权
    Method and generator for electrical discharge machining 有权
    放电加工方法和发电机

    公开(公告)号:US07816620B2

    公开(公告)日:2010-10-19

    申请号:US11497027

    申请日:2006-07-31

    IPC分类号: B23H1/02

    CPC分类号: B23H1/022 B23H7/04

    摘要: The invention relates to a method and generator for generating a time sequence of EDM pulses having a predefined ignition voltage for electrical discharge machining. An AC voltage is generated from a DC voltage, furnished by a bipolar current source. The AC voltage is applied to an isolating transformer disposed between the bipolar current source and the spark gap. A first pulse capacitor is charged by the bipolar current source to a voltage corresponding to the ignition voltage. The ignition voltage provided by the isolating transformer is switched with a selected polarity to the spark gap.

    摘要翻译: 本发明涉及一种用于产生具有用于放电加工的预定点火电压的EDM脉冲的时间序列的方法和发生器。 由双极电流源提供的直流电压产生交流电压。 AC电压被施加到设置在双极电流源和火花隙之间的隔离变压器。 第一脉冲电容器由双极性电流源充电到与点火电压相对应的电压。 由隔离变压器提供的点火电压以选定的极性切换到火花隙。