摘要:
An apparatus for producing a cheese product includes a grinder operable to receive raw cheese and grind the cheese into granules having less than 0.25 inches in length. The apparatus further includes a dispenser operable to dispense the granulated cheese into one or more molds. The apparatus further includes a dryer comprising a microwave element. The dryer is operable to heat and remove moisture from the granulated cheese using at least microwave radiation in a heating zone. The apparatus further includes a cooling tunnel operable to cool and remove moisture from the dried cheese.
摘要:
A method and system are provided for portioning a cheese mass to be sliced and shredded directly from a quantity of bulk cheese, without the need to thermally process the cheese. The cheese extrudate strands and sheets are cut to provide discrete cheese shreds and slices, and can be automatically portioned and deposited in packages.
摘要:
Apparatus and methods of using the apparatus for manufacturing irregularly shaped and sized products, and in particular cheese irregularly shaped and sized crumbles from cheeses, such as semi-soft cheeses including types of cheddar, mozzarella, Monterey jack, Colby, pepper jack, provolone, Swiss, Mexican cheeses and any other combinations of two or more varieties. The apparatus preferably includes five knife assemblies that combine to reduce bulk cheese products into irregularly shaped and sized cheese crumbles in a high-speed commercial manufacturing process. In addition, the apparatus includes one or more augers having flights configured for working or reshaping peripheral edges of the cheese during the manufacturing process.
摘要:
A cheese reshaper is provided that reshapes a generally rectangular portion of cheese into a generally circular or ovular portion of cheese. The cheese reshaper consists of a cheese shaping die having a generally rectangular entrance opening and a generally circular exit opening with a transition zone therebetween. The transition zone is dimensional to gradually reshape the cheese as it passes through it. Furthermore, the cross-sectional areas of the generally rectangular portion of cheese, generally circular or ovular portion of cheese, generally rectangular entrance opening, and the generally circular or ovular exit opening are all substantially equal.
摘要:
A method of shredding a block of material, which can be a block of cheese, includes moving blades about an axis and feeding a block of material in a feed plane toward the moving blades in a feeding direction, where the feeding direction is substantially perpendicular to the axis about which the blades move. A drive unit is provided that moves the blades about the axis, wherein the blades define a cutting perimerer, and a feed unit is provided that moves the block of material toward the cutting perimeter on a feed plane and in the feeding direction. In one embodiment, the blades are on a rotating drum and the feeding direction is generally perpendicular to and rotated about 90° from the axis about which the blades move. The plurality of blades cut shreds of material from a front face of the block.
摘要:
A method and system are provided for forming shredded cheese directly from a quantity of cheese, which is particularly applicable to a chilled high-moisture quantity of cheese, without the need to thermally process the cheese. In general, cheese shreds are formed from a quantity of cheese in which at least one discrete cheese piece is introduced into an elongated chamber having a longitudinal interior surface and housing a conveyor. Resulting cheese mass is transported forwardly and longitudinally of the chamber via the conveyor to a discharge outlet of the chamber. The cheese mass is extruded at a temperature of less than about 50° F. as a plurality of cheese extrudate strands through a plurality of elongated orifices of a die plate which receive cheese mass exiting the discharge outlet of the chamber. The cheese extrudate strands are cut along their lengths to provide discrete cheese shreds. The cheese shreds may be directly deposited onto a food product or a food tray, or collected for packaging as a shredded cheese product per se.
摘要:
An apparatus for shredding a product includes a housing having an interior space bounded by a generally cylindrical sidewall that can include one or more contoured segments. The housing further includes a cutting implement, preferably also contoured, following the contoured segment, with an opening in the sidewall between the contoured segment and the cutting implement that follows it. Preferably, the contours of the cutting implement are different from the contours of the segment that the cutting implement follows. The apparatus further includes a feed hopper through which a product to be shred is fed to the interior space of the housing, an impeller, including at least one impeller paddle, mounted for rotation within the housing about a substantially horizontal axis of rotation, and a driving mechanism coupled to the impeller for rotating the impeller. The product is slid along the inner periphery of the housing by the impeller, at such a speed that centrifugal force keeps the outer face of the product pressed against the inner periphery. As the product passes by a cutting implement, a plurality of shreds are cut from the outer face of the product and discharged from the housing.
摘要:
The present invention is directed to a method and apparatus for forming a continuous sheet of a molten material with particularly viscous, sticky properties. This molten material may be moldable, plasticized or a food product such as cheese. More specifically, the invention includes a manifold that discharges the molten material in a continuous layer upon the surface of a casting belt. This manifold comprises a roller, a chamber with a hollow interior, at least one inlet and a drive mechanism.
摘要:
An apparatus and method for shredding a block of material, the apparatus includes at least one cutting blade. A drive unit rotates the cutting blade about an axis, and a feed unit moves the block of material toward the cutting blade. The axis about which the cutting blade is rotated is generally perpendicular to the direction in which the block of material is being fed. In one embodiment, the block of material comprises a plurality of ribbons, the ribbons being stacked atop each other. In one preferred embodiment, the cutting blade comprises a serrated edge, and the distance between the teeth in the serrated edge is less than the thickness of each ribbon.
摘要:
A method and apparatus for producing shredded food products, such as cheese, is disclosed. The method and apparatus permits the production of cheese shreds to be accomplished in a unified operation wherein a sheet of cheese is produced and that sheet of cheese is cut to desired dimensions directly from the casting line. An arrangement of the invention may comprise a sheet former, a casting line, and a shredding assembly, all of which function as a single unit. The shredding assembly, itself a unique arrangement, first slices the incoming sheet of cheese into ribbons, and then cuts each of these ribbons to length. The sheet of cheese may be sliced into ribbons by passing the cheese through a pair of rollers having grooves or slots machined into their surfaces, the width of the slots corresponding to the desired width of the cheese ribbons. The cheese ribbons are presented to a plurality of transversely mounted elongate blades, each of which revolves about a common axis. Each blade cuts off segments of desired lengths from the cheese ribbons.