摘要:
In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.
摘要:
A method for producing wood material boards with reduced emission of volatile organic compounds (VOCs), including: a) producing woodchips from suitable timbers; b) heat-treating at least one portion of the woodchips at a temperature between 150° C. and 300° C. for a period of 1 to 5 hours; c) crushing the wood chips that are not heat-treated and at least one portion of the heat-treated woodchips by machining in order to obtain wood shavings or by solubilizing in order to obtain wood fibers; d) gluing the wood shavings or wood fibers with at least one binding agent; e) applying the glued wood shavings onto a transport belt while forming a multi-layered shavings cake or applying the glued wood fibers onto a transport belt while forming a single-layer fiber cake; and f) compressing the shavings cake or the fiber cake to form a wood material board.
摘要:
The present invention relates to a method for the production of wood material made of fragmentation products containing lignocelluloses, wherein these wood materials have a reduced emission of volatile organic compounds, aldehydes, particularly formaldehyde. Specifically, the invention relates to methods for the production of wood materials having reduced emission of volatile organic compounds and aldehydes, wherein a certain combination of compounds is utilized in order to prevent the emission of volatile organic compounds and aldehydes, particularly formaldehydes, from the produced wood material. The present invention further relates to wood material that can be produced according this method, particularly OSB panels, particle board, and MDF panels. Finally, the present invention provides compositions suitable in the treatment of wood material to reduce the emission of aldehydes, particularly formaldehyde and volatile organic compounds.
摘要:
A composite board having a sorghum stalk material component and a binder component is disclosed together with a corresponding method of manufacture. To prepare the composite board, the sorghum stalk material is harvested, dried and refined into fibers. The fibers are then combined with a binder such as a thermosetting resin. The resin coated fibers are then arranged into a stack having several layers. Within each layer, the resin coated fibers are aligned along a predetermined layer axis. Next, the stack is thermocompressed in a press at a preselected temperature to compress the resin coated fibers to a preselected board thickness.
摘要:
A board capable of capturing and decomposing both formaldehyde and acetaldehyde comprises a wood fiber board comprising a plant fiber of 30 wt % or more, and an aldehyde capturing agent comprising at least carbodihydrazide which is impregnated and solidified inside the side of the fiber board. In addition to the wood fiber board, a fiber board made of a mixture material of a resin fiber and a plant fiber combined. A carbodihydrazide is sprayed onto the fiber board in the form of water solution and optionally comprises a surfactant.
摘要:
Reduced aldehyde emissions during heated storage of a polyurethane resin are obtained by including at least one sulfurous compound selected from the group consisting of hydrogen sulfites and disulfites in the polyol component from which that polyurethane is produced. The amount of the sulfurous compound added is generally from 0.02 to 2.0 parts by weight for every 100 parts by weight of the polyol component.
摘要:
A thin film membrane filtration system recovers particulate from the waste water stream of a wood panel fabrication process to a desired concentration of approximately 30-50% solid by weight. The high concentration level enables improved transport or disposal. Rather than discard the concentrate, however, the concentrate is added into subsequent wood panel "particle board" batches at a rate of approximately 0.5 to 0.65 gallons per 1000 pounds of wood product. The concentrate reduces press time, serves as a scavenger for tying up formaldehyde and serves as a resin extender for strengthening internal bonds of fabricated panels. The membranes capture the particulate into an accumulated concentrate, while passing permeate output to a recycle water stream.
摘要:
A method for producing board materials of cellulose containing components using formaldehyde-based curable glues. By treatment of at least one part of the components at a low moisture content with a formaldehyde absorbing agent the board materials obtained after pressing get a low content of free formaldehyde and very good strength properties. The moisture content of the components at the treatment is lower than 12 percent by weight. the formaldehyde absorbing agent is preferably urea.
摘要:
The application describes a method of scavenging formaldehyde from a wooden composite comprising urea-formaldehyde or melamine urea-formaldehyde by providing a combination of formaldehyde scavengers in the face and core layers of the composite and further describes the composite produced with these scavengers.
摘要:
In some examples, one or more metal-containing catalysts and one or more waxes can be mixed or otherwise combined to produce an encapsulated catalyst composition. The wax can be at least partially coated on the metal-containing catalyst. A mixture of water and the wax can be agitated or otherwise mixed, and the metal-containing catalyst can be added to or otherwise combined with the water and wax mixture to produce a wax emulsified catalyst. A plurality of lignocellulose substrates, one or more oxidants, and the encapsulated catalyst composition can be mixed or otherwise combined to produce a lignocellulose binder mixture. The lignocellulose binder mixture can be heated to produce a composite product.