Abstract:
Extrusion systems and methods with temperature control are disclosed. The ceramic batch material is flowed through a front section wherein the temperature of the batch material is locally adjusted through its perimeter at multiple locations. The temperature-adjusted ceramic batch material is then extruded through the extrusion die to form the extrudate. Temperatures of the extrudate at multiple outer surface locations having different azimuthal positions are measured. The temperature adjustment of the ceramic batch material is then controlled in a first feedback loop to control the shape of the extrudate based on the measured outer surface temperatures. The front section can also be cooled using a second control loop.
Abstract:
A plate suitable for positioning with an extruder apparatus is provided in which the plate includes at least one temperature sensor. The plate is upstream of the die located at or near the end of the extruder apparatus. The sensor(s) allow for the simultaneous measurement of batch material temperatures at multiple spatial locations across the face of the plate. The temperature sensors associated with the plate can be used to identify spatial and temporal temperature patterns within the batch flow.
Abstract:
A plate suitable for positioning with an extruder apparatus is provided in which the plate includes at least one temperature sensor. The plate is upstream of the die located at or near the end of the extruder apparatus. The sensor(s) allow for the simultaneous measurement of batch material temperatures at multiple spatial locations across the face of the plate. The temperature sensors associated with the plate can be used to identify spatial and temporal temperature patterns within the batch flow.
Abstract:
Honeycomb shapes are extruded from plasticized ceramic powder mixtures by methods that include reducing the core temperature of the charge of the plasticized mixture during transit through the extruder, such methods being carried out utilizing apparatus comprising twin-screw extruders incorporating actively cooled screw elements, whereby temperature-conditioned charges of plasticized material that exhibit reduced core-to-periphery temperature differentials are delivered for extrusion.
Abstract:
An extrusion molding machine includes: a molding portion having one end and other end, the one end having a die, the other end being connected to an extrusion port of an extrusion portion, the molding portion also including a screen arranged therein. The molding portion includes: at least one first temperature controlling member between the screen and the die, the first temperature controlling member including a plurality of first zones divided in a circumferential direction. Temperatures of the plurality of first zones can be individually controlled.
Abstract:
A plate suitable for positioning with an extruder apparatus is provided in which the plate includes at least one temperature sensor. The plate is upstream of the die located at or near the end of the extruder apparatus. The sensor(s) allow for the simultaneous measurement of batch material temperatures at multiple spatial locations across the face of the plate. The temperature sensors associated with the plate can be used to identify spatial and temporal temperature patterns within the batch flow.
Abstract:
A method of producing a ceramic molding having a desired shape involves extruding a ceramic material that has been pressure-fed into a resistance pipe. By using a production apparatus including a screw type extruder and mold, connected to the distal end of the extruder through the resistance pipe, the ceramic material is pressure-fed from the extruder into the resistance pipe. The resistance pipe is heated or cooled at its periphery so as to control the shape of the ceramic molding extruded from the mold.
Abstract:
A control strategy for producing high quality extrudates, including the steps of monitoring the temperature of a ceramic precursor batch by measuring the temperature of the batch material either directly or indirectly by measuring the temperature of a component of the extruder proximate to the die and transmitting the temperature data to an extrusion control system which comprises a master controller (106), at least one slave controller (110) and an optional supervisory controller. The supervisory controller determines batch temperature setpoint (102) in order to achieve the desired temperatures for extruding a certain type of batch material based on real time temperature inputs and stored parameters such as batch composition, process throughput, extruder cooling capacity, and the like. The master controller (106) receives batch temperature setpoint from the supervisory controller, and monitors batch temperature and in turn regulates at least one slave controller (110) which controls the flow of coolant (112) to portions of an extruder (114) in contact with the batch material.
Abstract:
A control strategy for producing high quality extrudates, including the steps of monitoring the temperature of a ceramic precursor batch by measuring the temperature of the batch material either directly or indirectly by measuring the temperature of a component of the extruder proximate to the die and transmitting the temperature data to an extrusion control system which comprises a master controller (106), at least one slave controller (110) and an optional supervisory controller. The supervisory controller determines batch temperature setpoint (102) in order to achieve the desired temperatures for extruding a certain type of batch material based on real time temperature inputs and stored parameters such as batch composition, process throughput, extruder cooling capacity, and the like. The master controller (106) receives batch temperature setpoint from the supervisory controller, and monitors batch temperature and in turn regulates at least one slave controller (110) which controls the flow of coolant (112) to portions of an extruder (114) in contact with the batch material.
Abstract:
A process is provided for producing extruded honeycomb bodies with passages, in particular as catalyst carrier bodies for the cleaning of exhaust gas from an internal combustion engine. The passages are bounded by wall regions which are at least partly provided with structures. The honeycomb body is extruded with an extrusion die in such a way that an additional relative movement between the honeycomb body and the extrusion die takes place, leading to a deformation of the wall regions of the passages. An extrusion die for producing extruded honeycomb bodies includes a multiplicity of secured profiled pins and a housing, which together form an extrusion mask. The extrusion mask is variable during the production process, so that wall regions with the structures can be formed. Honeycomb bodies which have structures in the interior that are suitable for influencing a stream of fluid flowing through can therefore be produced in a manner which is simple in terms of production engineering.