METHODS AND APPARATUS FOR COMPRESSING MATERIAL DURING ADDITIVE MANUFACTURING

    公开(公告)号:US20240157628A1

    公开(公告)日:2024-05-16

    申请号:US18419036

    申请日:2024-01-22

    摘要: An additive manufacturing device and method for delivering a flowable material from a nozzle of a programmable computer numeric control (CNC) machine, and compressing the flowable material with a compression roller. In one embodiment, the device includes a nozzle configured to deposit a flowable material on a surface; and a roller configured to compress the deposited flowable material, wherein the roller comprises: a flat center portion having a constant diameter; and opposed end portions, wherein each end portion extends outwardly from the flat center portion, and wherein a radially outermost surface of each end portion is angled relative a rotational axis of the roller.

    Ultrasonic compaction device using reciprocating disk horns

    公开(公告)号:US11872761B2

    公开(公告)日:2024-01-16

    申请号:US17400619

    申请日:2021-08-12

    发明人: Vernon M. Benson

    摘要: A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system, such as a robot, operable to move in at least three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part, an ultrasonic compaction device including an ultrasonic driver, an attachment frame and an ultrasonic disk horn coupled to the attachment frame. The ultrasonic driver is coupled to the disk horn and ultrasonically vibrates the horn in a reciprocating manner to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.

    FAST LAYERED EXTRUSION FOR ADDITIVE MANUFACTURING

    公开(公告)号:US20230405925A1

    公开(公告)日:2023-12-21

    申请号:US18461669

    申请日:2023-09-06

    发明人: Brian PARROTT

    摘要: An apparatus for three-dimensional (3D) printing of an object comprises a print head having at least one inlet for receiving material to be extruded and an outlet. The print head is configured, when the outlet is completely unblocked, to extrude a sheet of material of the width and height of the outlet. One or more actuators are positioned along the width of the print head and arranged to controllably block one or more sections along the width to prevent material from being extruded through the blocked sections, enabling selective extrusion of material through sections that are not blocked in order to selectively print a width of an entire layer of the object in a single pass. The print head and the object move relative to one another via one motion of the print head or of the object.