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公开(公告)号:US20240167423A1
公开(公告)日:2024-05-23
申请号:US17990343
申请日:2022-11-18
发明人: Thomas J. Ocken , Murtuza Lokhandwalla , Mark J. Kelly , Andrew M. Caldecutt , Jerry Logsdon , Nathan DeVore , Joseph Samo
CPC分类号: F02C7/22 , B23H7/08 , B23H9/14 , F05D2220/323 , F05D2230/12 , F05D2260/607
摘要: A method of manufacturing a last chance screen for an aircraft engine includes forming an array of holes through a metal sheet with a wire electrode using electrical discharge machining. The array of holes comprises a plurality of holes. Each hole of the plurality of holes comprises a first end and a second end and is surrounded by a wall section such that the last chance screen is defined by the plurality of holes and the plurality of wall sections. The first and second end of each hole are widened by either applying a flow of an abrasive flow medium to the array of holes in two directions or using a conical sinker electrode on either side of the metal sheet. Shaping the first and second end of each hole results in an airfoil-shaped cross-section of each wall section.
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公开(公告)号:US11931841B2
公开(公告)日:2024-03-19
申请号:US16935272
申请日:2020-07-22
申请人: FANUC CORPORATION
发明人: Meguru Yamaguchi
IPC分类号: B23Q17/00 , B23H7/08 , B23Q17/09 , G05B19/4069
CPC分类号: B23Q17/008 , B23H7/08 , B23Q17/0995 , G05B19/4069
摘要: Provided is a prediction device, to which one or more wire electrical discharge machines are connected, the one or more wire electrical discharge machines each performing machining on an object to be machined according to a predetermined machining condition while moving a wire electrode relatively with respect to the object to be machined along a machining path, the prediction device including a prediction unit that predicts, for a predetermined component constituting the wire electrical discharge machine, a predicted rate of consumption indicative of a rate of consumption based on the machining condition when the wire electrode is moved relatively by a unit distance, and a display unit that displays the predicted rate of consumption of the component.
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公开(公告)号:US20230121719A1
公开(公告)日:2023-04-20
申请号:US17858955
申请日:2022-07-06
发明人: Tong WU , Xiaoqi LUO , Zhining LIANG , Huogen LIN , Yibo CHEN
摘要: An electrode wire includes a brass core, a Cu—Zn alloy layer coated on the brass core, and a surface layer. The surface layer includes CuO, ZnO, Cu2(OH)2CO3, and a Cu—Zn intermetallic compound. The surface layer is in the shape of particles or sheets spaced apart on the Cu—Zn alloy layer; and the Cu—Zn alloy layer is exposed with respect to spaces between the particles or sheets.
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公开(公告)号:US20220212277A1
公开(公告)日:2022-07-07
申请号:US17595148
申请日:2020-05-08
申请人: Berkenhoff GmbH
发明人: Tobias NÖTHE , Bernd BARTHEL , Stefan RINK
摘要: The invention relates to a wire electrode for spark-erosion cutting, comprising a core (2), which has a metal or a metal alloy, and a sheath (3, 4, 6), which surrounds the core (2) and comprises one or more sheath layers (3, 4, 6), one of which comprises regions (3) having a morphology corresponding to block-like particles, which are spatially separated, at least over part of their periphery, from one another, from the material of the layer comprising said regions, from the material of one or more other layers and/or from the core material by cracks, characterized in that, in a wire cross-section, viewed perpendicularly or parallel to the wire longitudinal axis, more than 50% of the surface area of a region having the morphology of a block-like particle has a copper-zinc alloy with a zinc concentration of 38 to 49 wt. %. There is optionally a thin cover layer on the block-like particles, which cover layer consists of more than 50 wt. % zinc oxide with a thickness of 0.05 to 2 μm. Said cover layer has regions in which the copper-zinc alloys that the block-like particles have emerge at the surface. The invention also relates to a method for producing said wire electrode.
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公开(公告)号:US20210023638A1
公开(公告)日:2021-01-28
申请号:US16523417
申请日:2019-07-26
发明人: Joel JEAN , Ghislain HARDY , Visal ING
摘要: Methods and systems for wire-electro discharge machining of components are described. The method comprises machining a first component by moving a wire-EDM electrode along a first set of cutting paths associated with a plurality of cutting passes, the cutting paths determined based on a desired profile shape of the component, obtaining a cutting parameter of the first component post-machining, determining a first modified cutting path for a second component based on the cutting parameter, and machining the second component by moving the wire-EDM electrode along a second set of cutting paths associated with the plurality of cutting passes, the second set of cutting paths comprising the first modified cutting path.
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公开(公告)号:US20200164451A1
公开(公告)日:2020-05-28
申请号:US16689845
申请日:2019-11-20
发明人: Jui Fang LIANG , Cheng Ying LIN
摘要: A method and device for removing an electromagnetic core, the method including: using an electromagnet to magnetize or demagnetize a metallic upper nozzle when a magneto-conductive workpiece is cut off in a WEDM manner; attracting a core capable of being completely cut off and separated in the workpiece; utilizing the metallic upper nozzle to detect whether attracted; if the core is attracted, moving the core to a target area; demagnetizing and dropping the core in a trash area. The device is applied to a WEDM machine; after the metallic magneto-conductive upper nozzle is magnetized by the electromagnet, the upper nozzle is used to attract the magneto-conductive core; a metallic water spray cover is utilized to detect whether the core is attracted; the core is moved to the target area by a motion system of the WEDM machine, and dropped in a trash device after the upper nozzle is demagnetized.
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公开(公告)号:US20190337070A1
公开(公告)日:2019-11-07
申请号:US16340691
申请日:2016-11-15
发明人: Takayuki NAKAGAWA , Makoto NII , Satoru IZAWA
摘要: A wire electric discharge machine for machining a workpiece by causing a discharge between a wire electrode delivered from a wire bobbin and the workpiece. The wire electric discharge machine includes: a remaining length calculation unit that calculates a remaining length of the wire electrode based on electrode winding coefficients, bobbin draw-out radius correlation information, and a spool diameter of the wire bobbin. The electrode winding coefficients depend on a winding density of the wire electrode, an inner width of the wire bobbin, a wire diameter of the electrode wire, and a winding tension of the wire electrode. The bobbin draw-out radius correlation information is correlated with a bobbin draw-out radius that is a distance between a position at which the wire electrode wound around the wire bobbin is separated from the wire bobbin and a central axis of rotation of the wire bobbin.
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公开(公告)号:US10307848B2
公开(公告)日:2019-06-04
申请号:US15107119
申请日:2014-11-07
申请人: Hitachi Metals, Ltd.
发明人: Takayuki Tsuji , Hiromitsu Kuroda , Tetsuya Tokumitsu , Takamitsu Kimura , Yosuke Shiba , Hiroshi Matsuzaki , Yuichi Komuro , Shingo Amamiya
摘要: An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer covering a periphery of the core and including a zinc. The covering layer includes an inner layer including a γ-phase of copper-zinc based alloy and covering the periphery of the core, and an outer layer including an ε-phase of copper-zinc based alloy and covering a periphery of the inner layer. An x-ray diffraction intensity of (0001) of the ε-phase is more than twice an x-ray diffraction intensity of (332) of the γ-phase.
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公开(公告)号:US20180264572A1
公开(公告)日:2018-09-20
申请号:US15920506
申请日:2018-03-14
申请人: FANUC CORPORATION
发明人: Meguru Yamaguchi
CPC分类号: B23H7/10 , B23H7/08 , B23H11/00 , B65H49/36 , B65H2701/36 , F16B37/0814
摘要: In a fixing structure and fixing method of a wire bobbin, the wire bobbin is abutted against the regulating member with the bolt inserted into the insertion hole of the wire bobbin. Then, a nut is inserted into a through hole while being kept inclined so that the axis of the through hole is substantially aligned with the axis of the bolt. Thereafter, the inclination of the nut is returned so that the axis of threaded hole becomes substantially aligned with the axis of the bolt, and then the nut is turned so as to insert part of a tapered portion into the insertion hole.
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公开(公告)号:US20180021869A1
公开(公告)日:2018-01-25
申请号:US15651271
申请日:2017-07-17
申请人: FANUC CORPORATION
发明人: Ryou Nishikawa , Yasuo Hasegawa
CPC分类号: B23H1/02 , B01D35/02 , B01D35/143 , B01D37/048 , B23H1/06 , B23H1/08 , B23H1/10 , B23H7/02 , B23H7/08 , B23H7/20 , B23H2500/20
摘要: A wire electrical discharge machine includes a filter for removing machined swarf produced by electrical discharge machining from a working fluid, and a heating device for heating the working fluid stored inside the filter.
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