Abstract:
An electric discharge machining wire includes a brass containing 43 mass % or less of zinc (Zn) and having an α-phase and a ρ-phase, wherein a component ratio of the α-phase in the brass is greater than 50 vol % and 55 vol % or less.
Abstract:
A method of improving an internal surface topography of a manufactured workpiece includes filling a workpiece with an electrically conductive magnetorheological (MR) fluid. The workpiece includes at least one internal feature having an inner surface with at least one irregularity. The method further includes converting the MR fluid into a rigid MR material, applying a voltage to the rigid MR material, and ablating the inner surface in response to the voltage to remove the at least one irregularity.
Abstract:
An electrode wire includes a brass core, a Cu—Zn alloy layer coated on the brass core, and a surface layer. The surface layer includes CuO, ZnO, Cu2(OH)2CO3, and a Cu—Zn intermetallic compound. The surface layer is in the shape of particles or sheets spaced apart on the Cu—Zn alloy layer; and the Cu—Zn alloy layer is exposed with respect to spaces between the particles or sheets.
Abstract:
The present invention relates to a method and system for treatment of a surface of a metallic material component, the method comprising the steps: electro-spark treating the surface of the metallic component by means of an electro-spark electrode, wherein the metallic material is a basically ferritic, perlitic and/or austenitic steel and the method creates a thin layer with martensitic microstructures at the surface of the metallic material component. Serpentines and quartz can be incorporated by an additional step as well as the surface randomly structured by this.
Abstract:
A wire electrical discharge machine includes a filter for removing machined swarf produced by electrical discharge machining from a working fluid, and a heating device for heating the working fluid stored inside the filter.
Abstract:
An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer that covers a periphery of the core and includes a zinc. The covering layer includes an outermost layer consisting of an s-phase of a copper-zinc based alloy. The outermost layer has a Cu concentration of 12 to 20 mass % and a variation range within 5 mass % in the Cu concentration in a longitudinal direction of the electrode wire.
Abstract:
The present invention relates to a method and system for treatment of a surface of a metallic material component, the method comprising the steps: electro-spark treating the surface of the metallic component by means of an electro-spark electrode, wherein the metallic material is a basically ferritic, perlitic and/or austenitic steel and the method creates a thin layer with martensitic microstructures at the surface of the metallic material component. Serpentines and quartz can be incorporated by an additional step as well as the surface randomly structured by this.
Abstract:
A track rail heating assembly that is adapted to position a heater element in spaced relation proximate to a surface of a track rail of a railroad. The assembly includes at least one heating element, and a housing that is operable to at least partially surround the heating element while positioning the heating element near to track rail. The hood positions the heating element relative to the rail section such that a gap exists between the heating element and the rail section. As the heating element does not contact the rail, the heating element cannot form an electrical by-pass for signals passing through the rail section. The assembly further incorporates a flexible barrier that at least partially isolates a side surface of the track rail from ambient conditions to reduce heat loss.
Abstract:
The invention relates to a wire electrode for spark-erosion cutting. The wire electrode comprises a core made of more than 50% by weight pure crystalline aluminum and/or one or more crystalline aluminum alloys, and comprises a coating layer encompassing the core and comprising copper, zinc, and/or a copper-zinc alloy. The proportion of the surface area of the core relative to the total cross-sectional area of the wire electrode is in the range from 60% to 95% along the entire length of the wire electrode.
Abstract:
Disclosed are various embodiments of an EDM electrode dressing template comprising a body made of an electrically conductive material. Bonded to the body is a pad with an electrically conductive material with hardness greater than the body. An electrode with an eroded end is positioned proximate the pad and a DC current pulses between the eroded end and the pad. After a period of time, the eroded end is shaped into a dressed tip. Since the pad is less susceptible to spark erosion than the body, the electrode is more consistently dressed and the template is replaced less frequently.