摘要:
A supplied heat quantity estimation method includes an estimation step of estimating a change in carried out sensible heat by in-furnace passing gas and a change in carried in sensible heat supplied by a raw material preheated by the in-furnace passing gas, and estimating a quantity of heat supplied to pig iron in a blast furnace in consideration of the estimated changes of the carried out sensible heat and the carried in sensible heat. The estimation step includes a step of estimating a quantity of heat supplied to pig iron in consideration of heat dissipated from the blast furnace during an air blowing break, and a step of estimating a quantity of heat held in deadman coke present in the blast furnace, and estimating the quantity of heat supplied to pig iron in consideration of the estimated quantity of heat held in deadman coke.
摘要:
A surface profile detection apparatus of a burden in a blast furnace includes a rotating plate mounted immediately above an opening part of the blast furnace and configured to rotate about an opening center of the opening part as a central axis, a rotating means for rotating the rotating plate, and a transmission and reception means for transmitting a detection wave such as a microwave or a millimeter wave in a linear shape along a diametrical direction of the rotating plate and receiving the detection wave. The surface profile detection apparatus performs transmission and reception in a direction orthogonal to a rotating direction of the rotating plate while rotating the rotating plate in synchronization with turning of the shooter so that transmission of the detection wave is not interrupted.
摘要:
A method and device for blast furnace state monitoring based on multi-modes fusion. In the process of blast furnace state monitoring, the concept of sub-mode is introduced, and the method for pre-acquisition and multi-modes weighted fusion by sub-mode is proposed to monitor blast furnace state. After preprocessing the main parameter data of the blast furnace, several sub-modes of the blast furnace and their corresponding blast furnace state indication variable data are obtained by means of a mean shift clustering algorithm. Taking the real-time parameter data of the blast furnace as inputs, the Euclidean distance between the real-time parameter data of the blast furnace and each sub-mode is calculated, and the sub-modes are weighted and fused according to the distance, and the fusion result is the real-time blast furnace state, so as to realize the real-time state monitoring of the blast furnace in a smooth operation.
摘要:
Controlling circumferential variability in a blast furnace may include generating a predictive model that sets up a relationship between a standard deviation of a selected state variable, state variables and one or more control variables in blast furnace operation for predicting the standard deviation. A number of circumferential sections of the blast furnace is defined, and the predictive model associated with the selected state variable for each of the circumferential sections is trained based on process data of the blast furnace. A plurality trained predictive models is generated associated with different circumferential sections and different selected state variables. One or more future control variable set points that minimize a sum of the plurality of predictive models, is determined. One or more future control variable set points is transmitted to a control system to control the blast furnace operation.
摘要:
A rail cooling method includes: calculating, based on a relation between temperatures and an amount of warp of the rail cooled to ambient temperature after the forced cooling, the temperatures including a cooling start temperature of the head, a cooling end temperature of the head, a cooling start temperature of the foot and a cooling end temperature of the foot, a target value or a target value range for each of the temperatures so that the amount of warp of the rail at ambient temperature falls within a permissive range; and setting a cooling condition in accordance with the target value or the target value range to perform the forced cooling on the head and the foot.
摘要:
The present invention relates to a method for measuring the liquid-metal surface level (13) and the slag surface level (14) in the crucible (1) of a metallurgical shaft furnace comprising the following steps: measuring, at one or more points on the external wall (2) of the crucible, the following variables: the circumferential strain in said external wall (2) by means of a number of strain-gauge sensors (6) fixed to the armour (4) of the external wall (2) of the crucible; and the temperature of said external wall (2) by means of one or more temperature sensors (7) fixed to the armour (4) of the external wall (2) of the crucible; introducing said variables measured at a number of points on the external wall of the crucible into the general equation governing circumferential strain, the solution of which is analytical, and which contains two unknowns, the liquid metal level and the overall liquid metal/slag level, considering set parameters; and solving said equation and obtaining an analytical solution giving the liquid metal surface level (13) and the slag surface level (14) in the crucible (1).
摘要:
A resident measurement system for a charge level of a blast furnace includes a chamber, a servo system, a distance measurement unit, and a cooling-cleaning unit. The chamber is combined with a lateral furnace wall of the blast-furnace, covers an opening of the furnace wall, and has a pivoting hole. A pivot of the distance measurement unit is pivotally disposed at the pivoting hole, and the distance measurement unit is driven by the servo system to perform a motion with the pivot as a movement center, so as to measure the charge level. The cooling-cleaning unit is used to supply a high-pressure gas, which flows through the distance measurement unit to perform cooling and cleansing operations. The measurement system is small in dimension, and capable of scanning the charge level in an environment with high temperature, high concentration of dust, and high corrosion in the blast furnace, establishing charge level information into a two-dimensional charge level mode, and obtaining a charge level profile distribution situation in real time, thereby promptly modifying a burden distribution mode.
摘要:
In order to plan the performance of heat treatment of metal workpieces before the beginning of the heat treatment in the particular industrial furnace and perform it autonomously thereafter, the invention proposes a method and computer program and an apparatus having a computer (1) for the automatic preparation of technological formulas for the heat treatment, firstly loading parameters of a selected material of the metal workpiece and a formula structure template of a selected treatment method from a material databank (10) and providing data from a user interface and compiling a formula structure, then establishing the parameters of the metal workpiece, the compiled formula structure, and the data from the user interface as values of formula segments, from which the technological formula for heat treatment is finally generated, this technological formula being able to be readjusted, stored in a program databank (12), and retrieved for the heat treatment of metal workpieces in industrial furnaces (5)(FIG. 1).
摘要:
A smelt spout area of a recovery boiler. A bank of smelt spouts is connected to a lower part of the boiler for directing smelt from the boiler to a dissolving tank. A working area is in front of the bank of smelt spouts. A shielding wall is located in front of the bank of smelt spouts and arranged movable in relation to the bank of smelt spouts to separate the bank of smelt spouts from the working area and persons working on the working area.
摘要:
A water-cooling jacket structure 10 for an inspection hole of a flash furnace 1 is arranged at the periphery of a concentrate burner 7 to inspect and clean the inside of the furnace and the concentrate burner 7, and formed in a cylindrical shape by combining a plurality of jacket plates 11, 12, 13, 14 cast internally with cooling tubes 21, 22, 23, 24 for circulating cooling-water, and configured to adjust its cooling capacity and amount of cooling-water by circulating cooling-water to a single or multiple systems of the respective cooling-water systems of each jacket 11, 12, 13, 14 depending on the heat-load of the flash furnace 1.