Abstract:
Vibration welded joint structures, methods, and apparatus for thermoplastic members are disclosed. A welded joint structure includes first and second thermoplastic members and an interposed junction piece vibratory welded to the first and second members at respective welding surfaces. At least one of the welding surfaces partially defines an angle, in a plane normal to the interposed junction piece, between an unwelded portion of the first member and an unwelded portion of the second member. The junction piece may include surfaces for forming vibratory welded bonds with the first and second thermoplastic members and a component holder, physically coupled to those surfaces, for enabling the junction piece to hold a further component.
Abstract:
Vibratory welded connections are formed between first and second members (32, 33) of thermoplastic material by interposing a junction piece (47) of similar material and vibrating the junction piece (47) at high speed while pressing the first and second members (32,33) in a controlled manner against opposite sides of the junction piece (47). Friction created by the vibration generates heat which melts a small amount of material at the engaging surfaces which upon cooling provides a strong welded joint having minimal flash. Entire frame systems such as window frames can be fabricated by an apparatus system (120) which forms a friction welded joint between adjacent ends of the frame members (134, 135, 136, 137). Furthermore the frame can be fabricated around a panel such as a glazing panel. The welded connections formed by the system do not mar the finish of the frame members and produce no unsightly flash bead requiring subsequent machining steps for its removal.
Abstract:
The aim of the invention is to produce mitre-welded profiles (1, 2, 3, 4) or profile frames. A friction welding unit is used for the friction welding joining. Open and closed frame profiles can be produced by means of said unit. In a special embodiment, all mitre joints are simultaneously produced in a very short cycle time and with very low welding waste in a multiple-head friction welding device.