公开(公告)号：WO2009142791A2

公开(公告)日：2009-11-26

申请号：PCT/US2009/035433

申请日：2009-02-27

Applicant: UNITED STATES GYPSUM COMPANY ,  FRANK, William, A. ,  DUBEY, Ashish

Inventor： FRANK, William, A. ,  DUBEY, Ashish

IPC: B32B1/00 ,  B32B13/02 ,  B32B13/04 ,  C04B14/00 ,  C04B11/30

CPC classification number: C04B28/02 ,  B28B5/027 ,  B28B7/364 ,  B28B13/022 ,  B28B19/0015 ,  B28C5/365 ,  B28C5/404 ,  C04B2111/00612 ,  C04B2111/00974 ,  C04B2111/1056 ,  C04B2111/2046 ,  E04H9/10 ,  F41H5/0414 ,  F41H5/0428 ,  Y02W30/94 ,  C04B14/06 ,  C04B14/42 ,  C04B18/146 ,  C04B20/0076 ,  C04B24/04 ,  C04B24/122 ,  C04B24/2647 ,  C04B41/53

Abstract: A process for making a fiber reinforced cementitious product such as a panel which hardens to an ultra-high compressive strength composite for use in making panels with ballistic and blast resistant properties. The panel has a continuous phase resulting from curing an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, pozzolanic mineral filler, and polycarboxylate based superplasticizer self-leveling agent, and water. The mixture may also include alkanolamine and acid or acid salt. The continuous phase may be reinforced with fiber distributed in the continuous phase before curing to form a panel. The panel may be reinforced with a fiber reinforced skin attached to at least one surface of the core, e.g., by lamination with an adhesive, e.g., epoxy, to form a ballistic and blast resistant cementitious armor panel.

Abstract translation: 一种用于制造纤维增强水泥质产品的方法，例如面板，其硬化到超高抗压强度复合材料，用于制造具有防弹和防爆性能的面板。 该面板具有连续相，其由无机水泥粘合剂，无机矿物填料，粒径约150-450微米，火山灰矿物填料和聚羧酸盐基超增塑剂自流平的无水硅酸盐混合物固化而成。 代理和水。 该混合物还可以包括链烷醇胺和酸或酸盐。 可以在固化之前在连续相中分布的纤维来增强连续相以形成面板。 面板可以用附着到芯的至少一个表面的纤维增强皮肤来增强，例如通过与诸如环氧树脂的粘合剂层压，以形成防弹和防爆的水泥铠装面板。

公开(公告)号：WO2009006428A2

公开(公告)日：2009-01-08

申请号：PCT/US2008/068830

申请日：2008-06-30

Applicant: UNITED STATES GYPSUM COMPANY ,  DUBEY, Ashish

Inventor： DUBEY, Ashish

IPC: C04B14/18 ,  C04B28/00 ,  E04C2/04

CPC classification number: E04C2/049 ,  C04B20/1051 ,  C04B28/04 ,  C04B2111/40 ,  Y02W30/92 ,  Y02W30/94 ,  Y10S106/02 ,  Y10T442/10 ,  C04B14/185 ,  C04B14/108 ,  C04B14/12 ,  C04B14/16 ,  C04B18/08 ,  C04B18/141 ,  C04B18/146 ,  C04B20/008 ,  C04B22/143 ,  C04B38/0074 ,  C04B38/10 ,  C04B40/0082 ,  C04B2103/0088 ,  C04B2103/12 ,  C04B2103/22 ,  C04B2103/302 ,  C04B2103/304 ,  C04B7/32 ,  C04B2103/32 ,  C04B22/147 ,  C04B24/06 ,  C04B24/122 ,  C04B24/226

Abstract: Cementitious compositions and methods for making same, in which the cementitious compositions include 35-60 wt. % cementitious reactive powder (also termed Portland cement-based binder), 2-10 wt. % expanded and chemically coated perlite filler, 20-40 wt. % water, entrained air, and optional additives such as water reducing agents, chemical set-accelerators, and chemical set-retarders. In addition, the lightweight cementitious compositions may contain 0-25 wt. % on a wet basis secondary fillers such as expanded clay, shale aggregate, and pumice.

Abstract translation: 水泥组合物及其制备方法，其中水泥组合物包含35-60wt。 ％水泥反应性粉末（也称为波特兰水泥基粘合剂），2-10重量％ ％膨胀和化学包被的珍珠岩填料，20-40wt。 ％水，夹带空气和任选的添加剂，如减水剂，化学固化促进剂和化学减阻剂。 此外，轻质水泥组合物可以含有0-25wt。 湿润基础的二次填料如膨胀粘土，页岩聚集体和浮石。

公开(公告)号：WO2008057376A3

公开(公告)日：2008-11-06

申请号：PCT/US2007023058

申请日：2007-11-01

Applicant: UNITED STATES GYPSUM CO ,  DUBEY ASHISH

Inventor： DUBEY ASHISH

IPC: B05D1/12 ,  B28B1/52 ,  B28B5/02 ,  B28B19/00 ,  E04C2/06

CPC classification number: E04C2/06 ,  B28B1/522 ,  B28B1/526 ,  B28B5/027 ,  B28B19/0092 ,  Y10T428/24942

Abstract: A process for producing fiber-reinforced structural cementitious panels made of at least one layer of fiber reinforced cementitious slurry, the process for each such layer of slurry including providing a moving web; depositing a first layer of individual, loose fibers upon the web; depositing a layer of settable slurry upon the deposited first layer of individual, loose fibers; depositing a second layer of individual, loose fibers upon the deposited layer of settable slurry; and actively embedding both layers of individual, loose fibers into the layer of slurry to distribute the fibers throughout the slurry.

Abstract translation: 生产纤维增强结构水泥面板的方法，所述纤维增强结构水泥面板由至少一层纤维增强的粘结性浆料制成，每个这种浆料层的方法包括提供移动网; 在网上沉积第一层单独的松散纤维; 在沉积的单个松散纤维的第一层上沉积一层可固化的浆料; 在沉积的可固化浆料层上沉积第二层单独的松散纤维; 并积极地将两层单独的松散纤维嵌入浆料层中以将纤维分布在整个浆料中。

公开(公告)号：WO2008118929A1

公开(公告)日：2008-10-02

申请号：PCT/US2008/058188

申请日：2008-03-26

Applicant: UNITED STATES GYPSUM COMPANY ,  DUBEY, Ashish

Inventor： DUBEY, Ashish

IPC: B32B13/02 ,  B32B13/00

CPC classification number: B28B1/522 ,  B28B5/027 ,  B28B23/0062 ,  B28C5/34 ,  B28C5/40

Abstract: An embedment device for use in a cementitious panel production line wherein hydraulic cement slurry is transported on a moving web on a support frame, and chopped fibers are deposited upon the slurry. The device includes as one embodiment, a wire grid structure mounted on a reciprocating shaft driven by a piston which moves the grid down into the slurry and then up out of the slurry transverse of the travel of the slurry layer on the web. An alternative embodiment includes a grid cell structure with thin walls extending upward from the grid surface in contact with the slurry moved up and down in a reciprocating motion transverse of the travel of the slurry layer on the web. The intermeshing relationship of the grid cell with the fiber and slurry enhances embedding the fibers into the slurry and prevents device clogging by fibers and prematurely set slurry particles.

Abstract translation: 一种用于水泥板生产线的嵌入装置，其中水泥浆料在支撑框架上的运动幅材上运输，并且短切纤维沉积在浆料上。 该装置包括作为一个实施例的安装在由活塞驱动的往复运动轴上的线栅结构，其将栅格向下移动到浆料中，然后向上移动浆料横向于浆料层在幅材上的行进。 替代实施例包括网格单元结构，其具有从栅格表面向上延伸的薄壁，所述栅格表面与浆料在浆料层在幅材上行进的往复运动中上下移动接触。 电网与纤维和浆料的相互啮合关系增强了将纤维嵌入浆料中，防止了纤维堵塞和过早设定浆料颗粒。

公开(公告)号：WO2012087776A1

公开(公告)日：2012-06-28

申请号：PCT/US2011/065333

申请日：2011-12-16

Applicant: UNITED STATES GYPSUM COMPANY ,  DUBEY, Ashish ,  CHAN, Cesar

Inventor： DUBEY, Ashish ,  CHAN, Cesar

IPC: E04B1/94 ,  E04C2/26 ,  C04B28/04 ,  C04B28/14 ,  E04B5/02 ,  C04B20/10

CPC classification number: C04B28/146 ,  B28B1/522 ,  B28B5/027 ,  B28B19/0092 ,  B28B23/0087 ,  C04B20/1051 ,  C04B28/04 ,  C04B2111/00612 ,  C04B2111/2053 ,  C04B2111/27 ,  C04B2111/28 ,  C04B2111/29 ,  C04B2111/343 ,  C04B2111/40 ,  E04C2/049 ,  Y02W30/94 ,  C04B7/02 ,  C04B14/02 ,  C04B14/185 ,  C04B14/42 ,  C04B20/008 ,  C04B22/064 ,  C04B38/0067 ,  C04B2103/0088 ,  C04B2103/32 ,  C04B18/146 ,  C04B2103/20 ,  C04B22/143

Abstract: Structural cement panel for resisting transverse and shear loads equal to transverse and shear loads provided by plywood and oriented strain board, when fastened to framing for use in shear walls, flooring and roofing systems. The panels provide reduced thermal transmission compared to other structural cement panels. The panels employ one or more layers of a continuous phase resulting from curing an aqueous mixture of calcium sulfate alpha hemihydrate, hydraulic cement, coated expanded perlite particles filler, optional additional fillers, active pozzolan and lime. The coated perlite has a particle size of 1-500 microns, a median diameter of 20-150 microns, and an effective particle density (specific gravity) of less than 0.50 g/cc. The panels are reinforced with fibers, for example alkali-resistant glass fibers. The preferred panel contains no intentionally added entrained air. A method of improving fire resistance in a building is also disclosed.

Abstract translation: 用于抵抗横向和剪切载荷的结构水泥板等于由胶合板和定向应变板提供的横向和剪切载荷，固定在框架上用于剪力墙，地板和屋顶系统。 与其他结构水泥板相比，这些板材提供了较少的热传递。 这些面板采用由硫酸钙α水合物，水硬性水泥，涂覆的膨胀珍珠岩颗粒填料，任选的附加填料，活性火山灰和石灰的水性混合物固化而产生的一层或多层连续相。 涂覆的珍珠岩的粒度为1-500微米，中值粒径为20-150微米，有效颗粒密度（比重）小于0.50克/立方厘米。 面板用纤维增强，例如耐碱玻璃纤维。 优选的面板不包含有意添加的夹带空气。 还公开了一种提高建筑物耐火性的方法。

公开(公告)号：WO2012054429A1

公开(公告)日：2012-04-26

申请号：PCT/US2011/056638

申请日：2011-10-18

Applicant: UNITED STATES GYPSUM COMPANY ,  DUBEY, Ashish

Inventor： DUBEY, Ashish

IPC: C04B28/34

CPC classification number: C04B28/34 ,  C04B2111/60 ,  C04B2111/62 ,  C04B2201/50 ,  Y02W30/92 ,  Y02W30/94 ,  Y02W30/97 ,  C04B14/06 ,  C04B14/08 ,  C04B14/16 ,  C04B14/185 ,  C04B14/20 ,  C04B14/24 ,  C04B14/301 ,  C04B14/304 ,  C04B14/42 ,  C04B16/06 ,  C04B16/08 ,  C04B18/08 ,  C04B18/146 ,  C04B18/24 ,  C04B20/0016 ,  C04B22/16 ,  C04B40/0608 ,  C04B22/064

Abstract: A mixture for making a high strength phosphate cement includes monopotassium phosphate, a Group IIA metal oxide in amounts of about 20 to about 100 parts per 100 parts of the monopotassium phosphate and monocalcium orthophosphate in amounts of from about 3 to about 30 parts per 100 parts of the monopotassium phosphate. Products made from the phosphate cement have a pH of less than about 9 and the product develops a compressive strength greater than 2000 psi in 24 hours.

Abstract translation: 用于制备高强度磷酸盐水泥的混合物包括磷酸二氢钾，IIA族金属氧化物，其量为每100份磷酸二氢钾和正磷酸一钙约20至约100份，其量为约100至约30份 的磷酸二氢钾。 由磷酸盐水泥制成的产品的pH值小于约9，产品在24小时内产生的压缩强度大于2000 psi。

公开(公告)号：WO2009111292A3

公开(公告)日：2009-09-11

申请号：PCT/US2009/035413

申请日：2009-02-27

Applicant: UNITED STATES GYPSUM COMPANY ,  TONYAN, Timothy, D. ,  FRANK, William, A. ,  DUBEY, Ashish ,  CHAN, Cesar ,  DURST, Bartley, P. ,  KINNEBREW, Pamela, G. ,  CUMMINS, Toney, K. ,  BOONE, Nicholas ,  HEARD, William, F. ,  ROTH, Michael, J. ,  DAVIS, James, L. ,  UNITED STATES GOVERNMENT AS REPRESENTED BY THE SECRETARY OF THE ARMY

Inventor： TONYAN, Timothy, D. ,  FRANK, William, A. ,  DUBEY, Ashish ,  CHAN, Cesar ,  DURST, Bartley, P. ,  KINNEBREW, Pamela, G. ,  CUMMINS, Toney, K. ,  BOONE, Nicholas ,  HEARD, William, F. ,  ROTH, Michael, J. ,  DAVIS, James, L.

IPC: F41H5/04 ,  B32B13/12 ,  B32B13/14 ,  B32B7/12

Abstract: A cementitious panel with ballistic and blast resistant properties having a core layer of ultra-high compressive strength composite and at least one skin layer. The panels can also be used in walls, ceiling and flooring panels which require high compressive strength for resistance to earthquakes and surfaces resistant to surface abuse such as in prison and other institutions. The panel core layer has a continuous cementitious phase resulting from the curing of an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, a pozzolanic mineral filler, polycarboxylate based superplasticizer, alkanolamine and acid or alkali metal acid salt; and water. The mixture may be uniformly reinforced with fiber added before curing. The cementitious core layer is then reinforced with the skin, such as fiber reinforced polymer, attached to at least one panel surface.

公开(公告)号：WO2009111292A2

公开(公告)日：2009-09-11

申请号：PCT/US2009035413

申请日：2009-02-27

Applicant: UNITED STATES GYPSUM CO ,  TONYAN TIMOTHY D ,  FRANK WILLIAM A ,  DUBEY ASHISH ,  CHAN CESAR ,  DURST BARTLEY P ,  KINNEBREW PAMELA G ,  CUMMINS TONEY K ,  BOONE NICHOLAS ,  HEARD WILLIAM F ,  ROTH MICHAEL J ,  DAVIS JAMES L ,  US ARMY

Inventor： TONYAN TIMOTHY D ,  FRANK WILLIAM A ,  DUBEY ASHISH ,  CHAN CESAR ,  DURST BARTLEY P ,  KINNEBREW PAMELA G ,  CUMMINS TONEY K ,  BOONE NICHOLAS ,  HEARD WILLIAM F ,  ROTH MICHAEL J ,  DAVIS JAMES L

IPC: F41H5/04

CPC classification number: F41H5/0471 ,  B28B1/522 ,  B28B5/027 ,  B28B23/02 ,  B32B5/024 ,  B32B7/08 ,  B32B7/12 ,  B32B13/02 ,  B32B13/12 ,  B32B27/18 ,  B32B27/32 ,  B32B27/36 ,  B32B2250/42 ,  B32B2255/00 ,  B32B2255/26 ,  B32B2262/0223 ,  B32B2262/0246 ,  B32B2262/0253 ,  B32B2262/0261 ,  B32B2262/0269 ,  B32B2262/062 ,  B32B2262/101 ,  B32B2262/103 ,  B32B2262/106 ,  B32B2262/14 ,  B32B2264/102 ,  B32B2307/50 ,  B32B2419/00 ,  B32B2571/00 ,  B32B2607/00 ,  C04B28/02 ,  C04B2111/00612 ,  C04B2111/00974 ,  C04B2111/62 ,  E04C2/06 ,  Y02W30/94 ,  Y10T428/249932 ,  C04B14/06 ,  C04B14/42 ,  C04B14/48 ,  C04B16/06 ,  C04B18/146 ,  C04B20/008 ,  C04B24/06 ,  C04B24/122 ,  C04B24/2647

Abstract: A cementitious panel with ballistic and blast resistant properties having a core layer of ultra-high compressive strength composite and at least one skin layer. The panels can also be used in walls, ceiling and flooring panels which require high compressive strength for resistance to earthquakes and surfaces resistant to surface abuse such as in prison and other institutions. The panel core layer has a continuous cementitious phase resulting from the curing of an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, a pozzolanic mineral filler, polycarboxylate based superplasticizer, alkanolamine and acid or alkali metal acid salt; and water. The mixture may be uniformly reinforced with fiber added before curing. The cementitious core layer is then reinforced with the skin, such as fiber reinforced polymer, attached to at least one panel surface.

Abstract translation: 具有防弹和抗爆性能的水泥板，具有超高抗压强度复合材料芯层和至少一层表层。 这些面板也可用于需要高抗压强度的墙壁，天花板和地板面板，以抵抗地震和表面滥用的表面，如监狱和其他机构。 面板芯层具有由无机水泥粘合剂，无机矿物填料，粒度约150-450微米，火山灰矿物填充剂，聚羧酸盐，无机水泥混合物 碱性超增塑剂，链烷醇胺和酸或碱金属酸盐; 和水。 混合物可以在固化前用添加的纤维均匀地增强。 然后将水泥核心层用附着在至少一个面板表面上的皮肤（例如纤维增强聚合物）增强。

公开(公告)号：WO2009006428A3

公开(公告)日：2009-02-26

申请号：PCT/US2008068830

申请日：2008-06-30

Applicant: UNITED STATES GYPSUM CO ,  DUBEY ASHISH

Inventor： DUBEY ASHISH

IPC: C04B14/18 ,  C04B28/00 ,  E04C2/04

CPC classification number: E04C2/049 ,  C04B20/1051 ,  C04B28/04 ,  C04B2111/40 ,  Y02W30/92 ,  Y02W30/94 ,  Y10S106/02 ,  Y10T442/10 ,  C04B14/185 ,  C04B14/108 ,  C04B14/12 ,  C04B14/16 ,  C04B18/08 ,  C04B18/141 ,  C04B18/146 ,  C04B20/008 ,  C04B22/143 ,  C04B38/0074 ,  C04B38/10 ,  C04B40/0082 ,  C04B2103/0088 ,  C04B2103/12 ,  C04B2103/22 ,  C04B2103/302 ,  C04B2103/304 ,  C04B7/32 ,  C04B2103/32 ,  C04B22/147 ,  C04B24/06 ,  C04B24/122 ,  C04B24/226

Abstract: Cementitious compositions and methods for making same, in which the cementitious compositions include 35-60 wt. % cementitious reactive powder (also termed Portland cement-based binder), 2-10 wt. % expanded and chemically coated perlite filler, 20-40 wt. % water, entrained air, and optional additives such as water reducing agents, chemical set-accelerators, and chemical set-retarders. In addition, the lightweight cementitious compositions may contain 0-25 wt. % on a wet basis secondary fillers such as expanded clay, shale aggregate, and pumice.

Abstract translation: 胶凝组合物及其制造方法，其中胶凝组合物包含35-60wt。 ％水泥质活性粉末（也称为波特兰水泥基粘合剂），2-10wt。 ％膨胀的和化学涂覆的珍珠岩填料，20-40wt。 ％的水，夹带的空气和任选的添加剂如减水剂，化学促凝剂和化学缓凝剂。 另外，轻质水泥组合物可以含有0-25wt。 在湿基二次填料如膨胀粘土，页岩集料和浮石上的％。

公开(公告)号：WO2012078366A3

公开(公告)日：2012-06-14

申请号：PCT/US2011/062012

申请日：2011-11-23

Applicant: UNITED STATES GYPSUM COMPANY ,  DUBEY, Ashish ,  PENG, Yanfei

Inventor： DUBEY, Ashish ,  PENG, Yanfei

IPC: E04C2/06 ,  E04C2/04 ,  B32B13/14 ,  B32B19/00 ,  B32B23/00 ,  C04B28/04 ,  C04B14/18 ,  C04B111/00

Abstract: A cementitious board system which is reinforced on its opposed surfaces by an improved glass fiber mesh scrim with thicker yarn and larger mesh openings to provide a cementitious board with improved handling properties while retaining tensile strength and long term durability. The fabric is constructed as a mesh of high modulus strands of bundled glass fibers encapsulated by alkali and water resistant material, e.g. a thermoplastic material. The composite fabric also has suitable physical characteristics for embedment within the cement matrix of the panels or boards closely adjacent the opposed faces thereof. The fabric provides a board system with long- lasting, high strength tensile reinforcement and improved handling properties regardless of their spatial orientation during handling. Also included are methods for making the reinforced board.