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    PROCESS OF POSITIONING AUTOMOTIVE COMPONENTS
    1.
    发明申请
    PROCESS OF POSITIONING AUTOMOTIVE COMPONENTS 审中-公开

    公开(公告)号：WO2015132677A3

    公开(公告)日：2015-09-11

    申请号：PCT/IB2015/001036

    申请日：2015-02-11

    Applicant: METALSA S.A. DE C.V.

    Inventor： GARCIA, Juan, Villareal ,  BELCHER, Jason ,  ADAMS, Marvin, Lewis

    IPC: B23K9/12 ,  B23K37/04 ,  B25J9/02 ,  B25J19/02

    Abstract: A process and system for measuring, positioning and welding a bracket 30 to a mounting surface, such as a vehicle side rail 40, to accomplish smooth and continuous bracket assembly. A bracket positioning tool 20 on a robotic arm 10 allows brackets 30 to adjust to minimize the gap between the bracket 30 and its intended mounting surface. The bracket positioning tool 20 positions brackets 30 near the surface, and allows brackets 30 to adjust for a precise surface match. With input from a second measurement, a welding robot 50 welds the bracket 30 to the surface with the gap minimized while the bracket 30 is held in position. The measurement system and bracket positioning with flexible tooling do not require the bracket 30 to be forced with pressure against the mounting surface. With robots, brackets can be consistently placed and welded in precise locations on varying mounting surfaces.

    INDUCTION HEAT TREATING APPARATUS
    2.
    发明申请
    INDUCTION HEAT TREATING APPARATUS 审中-公开

    公开(公告)号：WO2019086940A1

    公开(公告)日：2019-05-09

    申请号：PCT/IB2017/056931

    申请日：2017-11-06

    Applicant: METALSA S.A. DE C.V.

    Inventor： HINOJOSA GARZA, Rene Javier ,  GARCÍA VILLAREAL, Laura Isabel ,  MARTÍNEZ CARRASCO, Felipe Arturo ,  TENORIO CERVANTES, Javier

    IPC: C21D8/00 ,  C21D8/02 ,  C21D8/10

    CPC classification number: C21D1/667 ,  C21D1/42 ,  C21D1/60 ,  C21D11/005

    Abstract: A continuous induction heat treating apparatus is provided including a conveyor path defining an axis for a workpiece to be conveyed through the apparatus. The apparatus includes an induction heating station positioned along the conveyor path and operable to induce heating in the workpiece as the workpiece is conveyed through the induction heating station. A quenching station is positioned in a downstream direction from the induction heating station. The quenching station is coupled to a water supply and includes a plurality of sprayers in fluid communication with the water supply and operable to spray water toward the axis for quenching the workpiece as the workpiece is conveyed through the quenching station. The apparatus further includes a quench adjustment mechanism including an actuator coupled to at least a first one of the plurality of sprayers for re-positioning a point of intersection defined between the first sprayer and the axis.

    METHOD AND APPARATUS FOR MANUFACTURING A VARIABLE THICKNESS SIDE RAIL
    6.
    发明申请
    METHOD AND APPARATUS FOR MANUFACTURING A VARIABLE THICKNESS SIDE RAIL 审中-公开

    公开(公告)号：WO2015028951A3

    公开(公告)日：2015-03-05

    申请号：PCT/IB2014/064093

    申请日：2014-08-27

    Applicant: METALSA S.A. DE C.V.

    Inventor： GONZALEZ, Francisco Javier ,  BERLANGA ZAMARRON, Rodrigo ,  CARDENAS FLORES, Pedro

    IPC: B62D21/12

    Abstract: Method and apparatus for providing a C-shaped member or component (98), each having an elongate body (144) constructed from a continuous metal sheet (110) that extends along a length of the elongate body between distal first (146) and second ends (148) thereof. The elongate body has a generally C-shaped cross-section along a substantial entirety of the length of the body between the distal first and second ends. The generally C-shaped cross-section is formed by a top and bottom flanges (126) joined together by a web (124). The top and bottom flanges each have thicknesses greater than the web. The sheet (110) of metal has a first configuration in which the thickness of the sheet is substantially uniform thereacross and a second configuration in which the thickness of a strip (104) of the sheet of metal corresponding to the web (124) is thinner than in the first configuration. A further alternative embodiment considers providing a close-shaped member or component for the same purposes described herein.

    METHOD AND TOOLS FOR WELDING A VEHICLE COMPONENT
    7.
    发明申请
    METHOD AND TOOLS FOR WELDING A VEHICLE COMPONENT 审中-公开
    用于焊接车辆部件的方法和工具

    公开(公告)号：WO2015125020A2

    公开(公告)日：2015-08-27

    申请号：PCT/IB2015/000596

    申请日：2015-02-11

    Applicant: METALSA S.A. DE C.V.

    Inventor： BRICKER, David ,  ADAMS, Marvin, Lewis ,  GARCIA, Juan, Villareal ,  BELCHER, Jason ,  FACKLER, Troy

    IPC: B23K31/02 ,  B23K37/02

    CPC classification number: B23K31/02 ,  B23K9/02 ,  B23K9/16 ,  B23K37/0229 ,  B23K37/0443 ,  B23K37/0461 ,  B23K2201/006 ,  B23K2203/04 ,  Y10S901/42

    Abstract: A welding method and system (4) using a robotic arm (10), a welding robot (18) and a welding table (2) placed at an angle from horizontal to hold two C-channels (6 and 8) facing each other to maintain position and be welded together. C-channels (6 and 8) face each other to form a closed channel at increased welding speed with less materials having resulting benefits including constant welding, less distortion, and less welding material. Welding begins with restraining C-channels (6 and 8) in conjunction with the angled welding table (2). A robotic arm (10) handles C-channels (6 and 8) to move, place and restrain them relative to each other and the welding table (2). A pressing tool (12) may be a set of pressure-exerting tools (26). A welding robot (18) with a seam finding system (24) preferably welds the restrained C-channels (6 and 8) from top to bottom.

    Abstract translation: 一种使用机器人臂（10），焊接机器人（18）和焊接台（2）的焊接方法和系统（4），所述机器人臂和焊接台与水平面成一定角度以保持两个C通道 6和8）彼此面对以保持位置并焊接在一起。 C通道（6和8）相互面对，以更快的焊接速度形成封闭通道，其材料更少，具有持续的焊接，更少的变形和更少的焊接材料等优点。 焊接始于将C通道（6和8）与成角度的焊接台（2）连接在一起。 机器人臂（10）处理C通道（6和8）以相对于彼此和焊接台（2）移动，放置和约束它们。 压制工具（12）可以是一组施压工具（26）。 具有接缝寻找系统（24）的焊接机器人（18）优选地从顶部到底部焊接受约束的C形通道（6和8）。

    INDUCTION HEAT-TREATING APPARATUS AND PROCESS
    8.
    发明申请
    INDUCTION HEAT-TREATING APPARATUS AND PROCESS 审中-公开
    感应加热装置和工艺

    公开(公告)号：WO2016030731A1

    公开(公告)日：2016-03-03

    申请号：PCT/IB2015/000226

    申请日：2015-02-24

    Applicant: METALSA S.A. DE C.V. ,  GARZA, Rene, Javier, Hinojosa

    Inventor： GARZA, Rene, Javier, Hinojosa

    IPC: C21D9/00 ,  C21D1/42 ,  H05B6/40

    CPC classification number: C21D1/42 ,  C21D9/0068 ,  H05B6/101 ,  H05B6/40 ,  Y02P10/253

    Abstract: An apparatus for induction heat treating and quenching a metallic part with rolls to convey, guide and restrain the part during processing. The apparatus includes a heating coil assembly with a coil section configured to surround the part, the coil section having a spacing relative to an outer surface of the part that varies as a function of the cross sectional geometry of the part. The heating coil assembly may include two sections of coils wound in opposite directions. The apparatus may include a quenching station with individual quenching sections having different pressures and flows of a liquid. A process for induction heat treating and quenching a metallic part in a series of rolls includes induction heating the part in a coil assembly including a coil section configured to surround the part with a variable spacing; quenching the part with a liquid while under restraint, and induction heating the part again after quenching. Controlling varying speed and the proximity of the metallic part to the coil assembly is ideal.

    Abstract translation: 一种用辊感应热处理和淬火金属部件的装置，用于在加工期间传送，引导和限制部件。 该装置包括加热线圈组件，其具有构造成围绕该部分的线圈部分，该线圈段具有相对于该部件的外表面的间隔，其随部件的横截面几何形状而变化。 加热线圈组件可以包括沿相反方向缠绕的两个线圈部分。 该设备可以包括具有具有不同压力和液体流动的单独淬火部分的淬火站。 用于对一系列辊中的金属部件进行感应热处理和淬火的方法包括感应加热线圈组件中的部件，该线圈组件包括构造成以可变间隔围绕部件的线圈部分; 在抑制下用液体淬火零件，淬火后再次感应加热。 控制变速和金属部件与线圈组件的接近是理想的。

    PIVOTING TOOL FOR POSITIONING AUTOMOTIVE COMPONENTS
    9.
    发明申请
    PIVOTING TOOL FOR POSITIONING AUTOMOTIVE COMPONENTS 审中-公开
    定位汽车零部件配套工具

    公开(公告)号：WO2015136384A2

    公开(公告)日：2015-09-17

    申请号：PCT/IB2015/001096

    申请日：2015-02-11

    Applicant: METALSA S.A. DE C.V.

    Inventor： GARCIA, Juan Villareal ,  BELCHER, Jason ,  ADAMS, Marvin, Lewis

    IPC: B23K31/12 ,  B23K31/02

    CPC classification number: B23K31/02 ,  B23K31/12 ,  B23K37/0229 ,  B23K37/0452 ,  B23K37/047 ,  B23K2201/006 ,  B23K2201/28 ,  B23K2203/04 ,  B25J9/1679 ,  B25J9/1697 ,  B25J15/0066 ,  Y10S901/42

    Abstract: A system for positioning and welding a bracket (30) to a mounting surface, such as a vehicle side rail (40), including using a pivoting tool (20) on a moveable arm (10) that allows the bracket (30) to pivot to minimize the gap between the bracket (30) and its intended mounting surface. The pivoting tool (20) secures, positions near the surface, and allows the bracket (30) to pivot for a precise surface match. A welder (50) welds the bracket (30) to the surface with the gap minimized while the bracket (30) is held in the desired position. The pivoting tool (20) is preferably on an adjustable appendage (12) or combination end 60 mounted on a distal end of the arm (10). The flexible tooling does not require the bracket (30) to be forced with substantial pressure against the mounting surface.

    Abstract translation: 一种用于将支架（30）定位和焊接到诸如车辆侧轨道（40）的安装表面上的系统，包括在可移动臂（10）上使用枢转工具（20），所述枢转工具允许支架（30）枢转 以最小化支架（30）与其预期安装表面之间的间隙。 枢转工具（20）固定在靠近表面的位置，并且允许支架（30）枢转以进行精确的表面匹配。 焊机（50）将支架（30）焊接到表面，同时间隙最小化，同时托架（30）保持在所需位置。 枢转工具（20）优选地安装在臂（10）的远端上的可调节附件（12）或组合端60上。 柔性工具不需要将支架（30）以相对于安装表面的实质压力强制施加。

    INDUCTION HEAT-TREATING APPARATUS AND PROCESS
    10.
    发明申请
    INDUCTION HEAT-TREATING APPARATUS AND PROCESS 审中-公开

    公开(公告)号：WO2015028871A3

    公开(公告)日：2015-03-05

    申请号：PCT/IB2014/001625

    申请日：2014-08-26

    Applicant: METALSA S.A. DE C.V. ,  GARZA, Rene, Javier, Hinojosa

    Inventor： GARZA, Rene, Javier, Hinojosa

    IPC: C21D9/00 ,  C21D1/42 ,  H05B6/40 ,  F27D11/12

    Abstract: An apparatus for induction heat treating and quenching a metallic part with rolls to convey, guide and restrain the part during processing. The apparatus includes a heating coil assembly with two sections of coils wound in opposite directions. The apparatus may include a quenching station with individual quenching sections having different pressures and flows of a liquid. A process for induction heat treating and quenching a metallic part in a series of rolls includes induction heating the part in a counter-wound coil assembly; quenching the part with a liquid while under restraint, and induction heating the part again after quenching. Controlling varying speed and the proximity of the metallic part to the coil assembly is ideal.

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