POLYCRYSTALLINE DIAMOND COMPACTS, METHOD OF FABRICATING SAME, AND VARIOUS APPLICATIONS
    5.
    发明申请
    POLYCRYSTALLINE DIAMOND COMPACTS, METHOD OF FABRICATING SAME, AND VARIOUS APPLICATIONS 审中-公开
    多晶金刚石复合材料,其制造方法及各种应用

    公开(公告)号:WO2011090582A1

    公开(公告)日:2011-07-28

    申请号:PCT/US2010/059619

    申请日:2010-12-09

    Abstract: Embodiments of the invention relate to polycrystalline diamond ("PCD") exhibiting enhanced diamond- to-diamond bonding. In an embodiment, polycrystalline diamond compact ("PDC") includes a PCD table having a maximum thickness. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds ("Oe") or more and a specific magnetic saturation of about 15 Gauss -cm 3 /grams ("G-cm 3 /g") or less. The PDC includes a substrate having an interfacial surface that is bonded to the PCD table. The interfacial surface exhibits a substantially planar topography. Other embodiments are directed to methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.

    Abstract translation: 本发明的实施方案涉及显示增强的金刚石 - 金刚石键合的多晶金刚石(“PCD”)。 在一个实施例中,多晶金刚石复合体(“PDC”)包括具有最大厚度的PCD台。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 金属溶剂催化剂占据多个间隙区域的至少一部分。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出约115奥斯特(“Oe”)或更高的矫顽磁力和约15高斯cm 3 /克(“G-cm 3 / g”)或更低的特定磁饱和度 。 PDC包括具有接合到PCD台的界面的基板。 界面表现出基本平坦的形貌。 其他实施例涉及形成PCD和PDC的方法,以及用于旋转钻头,轴承装置和拉丝模具中的这种PCD和PDC的各种应用。

    POLYCRYSTALLINE DIAMOND MATERIALS, METHODS OF FABRICATING SAME, AND APPLICATIONS USING SAME
    7.
    发明申请
    POLYCRYSTALLINE DIAMOND MATERIALS, METHODS OF FABRICATING SAME, AND APPLICATIONS USING SAME 审中-公开
    多晶金刚石材料,其制造方法及其应用

    公开(公告)号:WO2009131562A1

    公开(公告)日:2009-10-29

    申请号:PCT/US2008/008237

    申请日:2008-07-03

    Abstract: Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to a HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a method includes subjecting a mixture to heat and pressure sufficient to form a PCD material. The mixture comprises a plurality of diamond particles exhibiting a diamond particle size distribution characterized, in part, by a parameter θ that is less than about 1.0, where Φ=x/6σ, x is the average particle size of the diamond particle size distribution, and σ is the standard deviation of the diamond particle size distribution. In an embodiment, the diamond particle size distribution can be generally modeled by the following equation: CPFT/100= D n -D n s /D n l -D n s, wherein CPFT is the cumulative percent finer than, D is diamond grain size, D L is the largest- sized diamond grain, D s is the smallest-sized diamond grain, and n is a distribution modulus.

    Abstract translation: 实施方案涉及通过使表现出宽金刚石粒度分布的混合物经历HPHT方法,所形成的PCD材料以及包括包含这种PCD材料的多晶金刚石台的PDC来制造PCD材料的方法。 在一个实施方案中,一种方法包括使混合物经受足以形成PCD材料的热和压力。 该混合物包括多个金刚石颗粒,其具有金刚石颗粒尺寸分布,其部分表征为参数α 小于约1.0,其中F = x / 6s,x是金刚石粒度分布的平均粒度,s是金刚石粒度分布的标准偏差。 在一个实施方案中,金刚石粒度分布通常可以通过以下等式建模:CPFT / 100 = Dn-Dn s / Dn l-Dn s,其中CPFT是比D更精细的累积百分比,D是金刚石晶粒尺寸,DL是 最大尺寸的金刚石颗粒,Ds是最小尺寸的金刚石颗粒,n是分布模量。

    SUPERABRASIVE MATERIALS AND METHODS OF MANUFACTURE
    10.
    发明申请
    SUPERABRASIVE MATERIALS AND METHODS OF MANUFACTURE 审中-公开
    超级材料和制造方法

    公开(公告)号:WO2007149266A1

    公开(公告)日:2007-12-27

    申请号:PCT/US2007/013782

    申请日:2007-06-11

    Abstract: Methods of manufacturing sintered superabrasive structures are disclosed. For example, a plurality of agglomerated granules comprising at least one superabrasive material may be provided and exposed to a pressure and a temperature sufficient to sinter the at least one superabrasive material. In another example, a plurality of agglomerated granules comprising diamond may be provided and exposed to a pressure and a temperature sufficient to form polycrystalline diamond. Articles of manufacture including at least one superabrasive material are disclosed. For example, a polycrystalline diamond compact may comprise a volume of polycrystalline diamond bonded to a substrate, wherein the volume of polycrystalline diamond includes a plurality of agglomerated granules which have been sintered. A drill bit comprising at least one cutting element including a volume of polycrystalline diamond bonded to a substrate wherein the volume of polycrystalline diamond includes a plurality of agglomerated granules which have been sintered is disclosed.

    Abstract translation: 公开了制造烧结超级磨料结构的方法。 例如,可以提供包含至少一种超级磨料的多个附聚颗粒并暴露于足以烧结至少一种超级磨料的压力和温度。 在另一个实例中,可以提供包含金刚石的多个附聚颗粒并暴露于足以形成多晶金刚石的压力和温度。 公开了包括至少一种超级磨料的制品。 例如,多晶金刚石压块可以包括结合到衬底的多晶金刚石的体积,其中多晶金刚石的体积包括已经烧结的多个附聚颗粒。 一种钻头,其包括至少一个切割元件,该切割元件包括结合到基底的一定体积的多晶金刚石,其中多晶金刚石的体积包括已经烧结的多个附聚颗粒。

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