PROCESSING APPARATUS, COATED ARTICLE AND METHOD
    1.
    发明申请
    PROCESSING APPARATUS, COATED ARTICLE AND METHOD 审中-公开
    加工设备,涂层物品和方法

    公开(公告)号:WO2008076320A2

    公开(公告)日:2008-06-26

    申请号:PCT/US2007/025529

    申请日:2007-12-13

    Abstract: A processing apparatus for use in a corrosive operating environment is provided. The apparatus includes a base substrate for placing a wafer thereon. The base substrate has a coefficient of thermal expansion. At least one electrode is embedded in or disposed on or under the base substrate. The electrode has a coefficient of thermal expansion in a range of from about 0.70 to about 1.25 times that of the base substrate coefficient of thermal expansion (CTE). At least one coating layer is disposed on the base substrate. The coating layer includes a composition capable of forming a calcium aluminate coating. The calcium aluminate coatingJay.er is doped with one of MgO, CaO, CaF 2 and mixtures thereof to control the CTE of the coating layer to match the CTE of the base substrate. The apparatus is exposed to a corrosive operating environment at a temperature range of from about 25 degrees Celsius to about 1500 degrees Celsius. A coated article and associated method are provided.

    Abstract translation: 提供一种用于腐蚀性操作环境的处理装置。 该装置包括用于在其上放置晶片的基底基板。 基底具有热膨胀系数。 至少一个电极嵌入或设置在基底基板上或下方。 电极的热膨胀系数在基底热膨胀系数(CTE)的约0.70至约1.25倍的范围内。 在基底基板上设置至少一层涂层。 涂层包括能够形成铝酸钙涂层的组合物。 将铝酸钙涂料掺入MgO,CaO,CaF 2 O 2中的一种及其混合物,以控制涂层的CTE以匹配基底基材的CTE。 该装置暴露在约25摄氏度至约1500摄氏度的温度范围内的腐蚀性操作环境中。 提供涂覆制品和相关方法。

    FUNCTIONALLY GRADED ALUMINA-BASED THIN FILM SYSTEMS
    2.
    发明申请
    FUNCTIONALLY GRADED ALUMINA-BASED THIN FILM SYSTEMS 审中-公开
    功能分级的基于铝的薄膜系统

    公开(公告)号:WO2005113175A2

    公开(公告)日:2005-12-01

    申请号:PCT/US2005/017818

    申请日:2005-05-19

    CPC classification number: B22C3/00

    Abstract: The present invention provides coating systems that minimize thermal and residual stresses to create a fatigue-and soldering-resistant coating for aluminum die casting dies. The coating systems include at least three layers. The outer layer is an alumina or boro-carbide-based outer layer that has superior non-wettability characteristics with molten aluminum coupled with oxidation and wear resistance. A functionally-graded intermediate layer or “interlayer” enhances the erosive wear, toughness, and corrosion resistance of the die. A thin adhesion layer of reactive metal is used between the die substrate and the interlayer to increase adhesion of the coating system to the die surface.

    Abstract translation: 本发明提供了使热和残余应力最小化的涂层系统,以产生用于铝压铸模的疲劳和耐焊接涂层。 涂层系统至少包括三层。 外层是氧化铝或碳化硼的外层,其与熔融铝具有优异的非润湿性,同时具有抗氧化和耐磨性。 功能梯度中间层或“中间层”增强了模具的腐蚀磨损,韧性和耐腐蚀性。 在模具基板和中间层之间使用反应性金属的薄粘合层,以增加涂层体系与模具表面的粘合性。

    PROCESSING APPARATUS, COATED ARTICLE AND ASSOCIATED METHOD
    4.
    发明申请
    PROCESSING APPARATUS, COATED ARTICLE AND ASSOCIATED METHOD 审中-公开
    加工设备,涂层物品及相关​​方法

    公开(公告)号:WO2008076320A3

    公开(公告)日:2008-11-13

    申请号:PCT/US2007025529

    申请日:2007-12-13

    Abstract: A processing apparatus for use in a corrosive operating environment is provided. The apparatus includes a base substrate for placing a wafer thereon. The base substrate has a coefficient of thermal expansion. At least one electrode is embedded in or disposed on or under the base substrate. The electrode has a coefficient of thermal expansion in a range of from about 0.70 to about 1.25 times that of the base substrate coefficient of thermal expansion (CTE). At least one coating layer is disposed on the base substrate. The coating layer includes a composition capable of forming a calcium aluminate coating. The calcium aluminate coatingJay.er is doped with one of MgO, CaO, CaF 2 and mixtures thereof to control the CTE of the coating layer to match the CTE of the base substrate. The apparatus is exposed to a corrosive operating environment at a temperature range of from about 25 degrees Celsius to about 1500 degrees Celsius. A coated article and associated method are provided.

    Abstract translation: 提供一种用于腐蚀性操作环境的处理装置。 该装置包括用于在其上放置晶片的基底基板。 基底具有热膨胀系数。 至少一个电极嵌入或设置在基底基板上或下方。 电极的热膨胀系数在基底热膨胀系数(CTE)的约0.70至约1.25倍的范围内。 在基底基板上设置至少一层涂层。 涂层包括能够形成铝酸钙涂层的组合物。 将铝酸钙涂料掺入MgO,CaO,CaF 2 O 2中的一种及其混合物,以控制涂层的CTE以匹配基底基材的CTE。 该装置暴露在约25摄氏度至约1500摄氏度的温度范围内的腐蚀性操作环境中。 提供涂覆制品和相关方法。

    FUNCTIONALLY GRADED ALUMINA-BASED THIN FILM SYSTEMS
    5.
    发明申请
    FUNCTIONALLY GRADED ALUMINA-BASED THIN FILM SYSTEMS 审中-公开
    功能分级的基于铝的薄膜系统

    公开(公告)号:WO2005113175A3

    公开(公告)日:2006-03-16

    申请号:PCT/US2005017818

    申请日:2005-05-19

    CPC classification number: B22C3/00

    Abstract: The present invention provides coating systems that minimize thermal and residual stresses to create a fatigue-and soldering-resistant coating for aluminum die casting dies. The coating systems include at least three layers. The outer layer is an alumina or boro-carbide-based outer layer that has superior non-wettability characteristics with molten aluminum coupled with oxidation and wear resistance. A functionally-graded intermediate layer or "interlayer" enhances the erosive wear, toughness, and corrosion resistance of the die. A thin adhesion layer of reactive metal is used between the die substrate and the interlayer to increase adhesion of the coating system to the die surface.

    Abstract translation: 本发明提供了使热和残余应力最小化的涂层系统,以产生用于铝压铸模的疲劳和耐焊接涂层。 涂层系统至少包括三层。 外层是氧化铝或碳化硼的外层,其与熔融铝具有优异的非润湿性,同时具有抗氧化和耐磨性。 功能梯度中间层或“中间层”增强了模具的腐蚀磨损,韧性和耐腐蚀性。 在模具基板和中间层之间使用反应性金属的薄粘合层,以增加涂层体系与模具表面的粘合性。

    COATING FOR GLASS MOLDING DIES AND FORMING TOOLS
    6.
    发明申请
    COATING FOR GLASS MOLDING DIES AND FORMING TOOLS 审中-公开
    用于玻璃模具和成型工具的涂层

    公开(公告)号:WO2005121038A2

    公开(公告)日:2005-12-22

    申请号:PCT/US2005/019985

    申请日:2005-06-06

    Abstract: The invention provides coatings to achieve the best accommodation of chemical, physical, and mechanical properties desired in high performance and reliable glass molding and forming tools. The substrate material can be any ordinary die or tool material such as cast iron, stainless steel, platinum, tungsten carbide and silicon. A simple coating architecture consisting of a titanium adhesion layer and a Ni-AI-N or Ti-B-C-N working layer is provided. A NiAl working layer can meet the requirements of wear resistance in which abrasive and/or erosive wear is relatively low, while a Ti-B-C-N working layer is sufficient for processes operating at relatively low temperature or in vacuum or a protective environment. The coating architectures, from the coating/substrate interface to the outer most surface of the coating include an inner adhesion layer, an outer working layer and, optionally, one or more functionally graded material layers. The invention also provides methods of making these coatings.

    Abstract translation: 本发明提供涂层,以实现在高性能和可靠的玻璃成型和成型工具中所需的化学,物理和机械性能的最佳调节。 基板材料可以是任何普通的模具或工具材料,例如铸铁,不锈钢,铂,碳化钨和硅。 提供了由钛粘合层和Ni-Al-N或Ti-B-C-N工作层组成的简单涂层结构。 NiAl工作层可以满足磨损和/或侵蚀磨损相对较低的耐磨性要求,而Ti-B-C-N工作层对于在较低温度或真空或保护环境中操作的工艺是足够的。 从涂层/基底界面到涂层外表面的涂层结构包括内粘合层,外工作层和任选的一个或多个功能梯度材料层。 本发明还提供了制备这些涂层的方法。

    SCALING AND CORROSION RESISTANT FLUID CONDUIT

    公开(公告)号:WO2018098665A1

    公开(公告)日:2018-06-07

    申请号:PCT/CN2016/107912

    申请日:2016-11-30

    Abstract: A fluid conduit (10) is provided having (a) a fluid conduit exterior surface (14); (b) a fluid conduit interior surface (16); (c) an electroless nickel protective coating (18) disposed upon one or both of the fluid conduit interior surface and the fluid conduit exterior surface; and (d) a layer (20) of Ni 3 S 2 disposed upon and substantially covering the electroless nickel protective coating. The fluid conduit can be any fluid conduit through which a fluid may be caused to pass, such as a downhole tubular used in oil and gas production, or a gas liquid cyclonic separator. And a hydrocarbon production tube, a method of producing a fluid conduit comprising a nickel sulfide protective layer, a machine component comprising at least one surface having a protective outer layer are provided. The combination of the electroless nickel inner protective coating with an outer layer of Ni 3 S 2 affords articles such as fluid conduits and machine components with exceptional scale and corrosion resistance.

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