Abstract:
In a hydraulically-actuated electronically-controlled unit injector, the viscosity of the actuating fluid used to actuate the unit injector varies with ambient temperature and affects the magnitude of pressure drops in the actuating fluid circuit. Such variations in viscosity affect the magnitude of the fuel delivery command pulsewidth and/or actuating fluid pressure required for engine startup versus that required for normal engine operation. The present invention provides an improved hydraulically-actuated electronically-controlled unit injector (18) and methods of operation which compensate for variations in the viscosity of the actuating fluid used to hydraulically actuate a piston (88). The stroke of the piston (88) is controlled electronically and/or mechanically in order to achieve an appropriate amount of fuel injection.
Abstract:
Herein are disclosed methods of conditioning fluid, such as damping fluid, in an electronically-controlled unit injector (18) in order to facilitate quick starting of an engine (12). Fluid normally used to dampen the motion of an electrical actuator assembly (36) of the unit injector (18) can remain in the actuator assembly (36) after the engine (12) is stopped. If too much fluid remains and cools off in the actuator assembly (36), quick starting of a cold engine may be hindered. Each of the above methods expels and/or heats up at least a portion of the remaining fluid in the actuator assembly (36) while the engine (12) is at rest and thereby enables quicker response of the actuator assembly (36) when the engine (12) is started. Such quicker response improves the fuel injection delivery capability and timing accuracy of the unit injector (18) during engine startup.
Abstract:
An actuator and valve assembly (28) for an electronically-controlled unit injector (18) is disclosed which comprises an electrically-energizable actuator assembly (36) and a device (56) for communicating, collecting and draining damping fluid with respect to at least one cavity (57, 89) of the actuator assembly (36). If too much damping fluid remains in the actuator assembly (36) after engine shutdown, that damping fluid may cool off and cause slow response of the actuator and valve assembly (28) during cold engine starting. The end result is that quick starting and/or operation of the engine (12) may be hindered, particularly under cold engine conditions. The communicating, collecting and draining means (56) permits at least a portion of the hot damping fluid to automatically drain from the cavity (57, 89) after the engine (12) has been shutdown.
Abstract:
A solenoid control circuit (160) provides energy to selected solenoids (168a-168c) to control actuation of a control valve of a fuel injector and, hence, the timing and duration of fuel delivered to each cylinder of an internal combustion engine. The current provided to each solenoid is also controlled to provide a three tier current wave form (B) having a pull-in current level (B1), a hold-in current level (B3), and an intermediate current level (B2). Energizing the solenoid at the pull-in current level (B1) starts movement of the control valve. After the control valve starts to move, the current level is reduced to the intermediate level (B2), which is less than the pull-in current level (B1), but great enough to continue movement of the control valve. Further reduction of the current level to the hold-in level (B3), which is less than either of the other current levels but sufficient to hold the control valve at the moved position. The solenoid is then de-energized and the control valve returned to its initial position to stop the flow of fuel to the engine. The foregoing is repeated for each of the other control valves of the fuel injectors to save energy and reduce the heat to be dissipated.