摘要:
The invention relates to a reaction chamber for an atomic layer deposition reactor, the reaction chamber comprising outer walls (2, 4; 40, 42, 44, 46) for providing a reaction space inside the reaction chamber. According to the invention, at least one of the outer walls (2, 4; 40, 42, 44, 46) of the reaction chamber is made from a flexible thinsheet.
摘要:
A vaporizer delivery system for use in semiconductor manufacturing processes including a plurality of vertically stacked containers (22) for holding a vaporizable source material. Each of the vertically stacked containers includes a plurality of vented protuberances (30) extending into the interior of the each stacked container thereby providing channels for passage of a carrier gas between adjacent vertically stacked containers.
摘要:
Embodiments of the invention provide apparatuses for atomic layer deposition (ALD), such as plasma-enhanced ALD (PE-ALD). In one embodiment, a showerhead assembly is provided which includes a showerhead plate having top and bottom surfaces, and a radius extending from the center to the outer edge of the showerhead plate, a first plurality of holes in fluid communication with the top and bottom surfaces, positioned within a first zone extending from the center of the showerhead plate to about 25% of the radius of the showerhead plate, and each hole has a diameter of less than 0.1 inches, and a second plurality of holes in fluid communication with the top and bottom surfaces, positioned within a second zone extending from about 25% of the radius of the showerhead plate to about the outer edge of the showerhead plate, and each hole has a diameter of greater than 0.1 inches.
摘要:
An atomic layer film forming apparatus includes a plurality of gas supply pipes (121 - 123) for supplying a source gas to a film forming chamber (101), and an exhaust portion (105) for evacuating the inside of the film forming chamber (101). Valves (131 - 133) are attached to the gas supply pipes (121 - 123), respectively. In the film forming chamber (101), film forming chamber monitors (141 - 149) are arranged to measure a state in the film forming chamber (101). Based on the results of measurement by the film forming chamber monitors (141 - 149), a controller (107) controls the openings or opening times of the valves (131 - 133). The atomic layer film forming apparatus can improve gas uniformity when a plurality of gas supply ports are used.
摘要:
A method and apparatus for fabricating a conformal thin film on a substrate are disclosed. The method includes introducing a gas from a gas inlet into an expansion volume associated with an atomic layer deposition (ALD) system. The gas is flowed through a diffuser plate adjacent to the expansion volume and a reaction chamber. The diffuser plate includes a protrusion located opposite the gas inlet and the protrusion reduces turbulence in the expansion volume.
摘要:
A gas distribution system (28) for a reactor having at least two distinct gas source orifice array (30, 32) displaced from one another along an axis (2) defined by a gas flow direction from the gas source orifice arrays (30, 32) towards a work-piece deposition surface such that at least a lower one of the gas source orifice arrays (30, 32) is located between a higher one of the gas source orifice arrays (30, 32) and the work-piece deposition surface. Orifices (36a, 36d) in the higher one of the gas source orifice arrays (30, 32) may spaced an average of 0.2 - 0.8 times a distance between the higher one of the gas source orifice arrays (30, 32) and the work-piece deposition surface, whiles orifices (44a-44c) in the lower one of the gas source orifice arrays (30, 32) may be spaced an average of 0.1 - 0.4 times a distance between the higher one of the gas source orifice arrays (30, 32) and the work-piece deposition surface.
摘要:
A processing station (1201) adaptable to standard cluster tools (1100) has a vertically-translatable pedestal (1215) having wafer-support surface (1307) including a heater plate (1303). At a lower position wafers (1219) may be transferred to and from the processing station (1201), and at an upper position the pedestal (1215) forms an annular pumping passage with a lower circular opening in a processing chamber (1204). A replaceable ring (1253) at the lower opening of the processing chamber (1204) allows process pumping speed to be tailored for different processes. The pedestal (1215) also has a surrounding shroud (1257) defining an annular pumping passage around the pedestal (1215). A two-zone heater plate (1303) is adapted to the top of the pedestal (1215), and connects to a feedthrough (1301) allowing heater plate (1303) to be quickly and simply replaced. The top of the processing chamber (1204) is removable allowing users to remove either the pedestal (1215) or heater (1303) assemblies. The system is adapted to atomic layer deposition processing.
摘要:
Embodiments of the invention provide apparatuses and methods for depositing materials on substrates during vapor deposition processes, such as atomic layer deposition (ALD) . In one embodiment, a chamber contains a chamber lid (832) containing an expanding channel (834) formed within a thermally insulating material (838) either directly within the chamber lid or formed within a funnel liner attached thereon. The chamber further includes at least one conduit (841 a-d) coupled to a gas inlet within the expanding channel and positioned to provide a gas flow in a circular direction, such as a vortex, a helix or a spiral. The chamber may contain a retaining ring (819), an upper process liner (822), a lower process liner (824) or a slip valve liner (826) . Liners usually have a polished surface finish and contain a thermally insulating material such as fused quartz or ceramic. In an alternative embodiment, a deposition system contains a catalytic water vapor generator connected to an ALD chamber.
摘要:
A system for delivering a desired mass of gas, including a chamber, a first valve controlling flow into the chamber, a second valve controlling flow out of the chamber, a pressure transducer connected to the chamber, an input device for providing a desired mass to be delivered, and a controller connected to the valves, the pressure transducer and the input device. The controller is programmed to receive the desired mass from the input device, close the second valve and open the first valve, receive chamber pressure measurements from the pressure transducer, and close the inlet valve when pressure within the chamber reaches a predetermined level. The controller is then programmed to wait a predetermined waiting period to allow the gas inside the chamber to approach a state of equilibrium, then open the outlet valve at time = t0, and close the outlet valve at time = t* when the mass of gas discharged equals the desired mass.
摘要:
Improved apparatus and method for SMFD ALD include a method designed to enhance chemical utilization as well as an apparatus that implements lower conductance out of SMFD-ALD process chamber while maintaining full compatibility with standard wafer transport. Improved SMFD source apparatuses (700, 700', 700'') and methods from volatile and non-volatile liquid and solid precursors are disclosed, e.g., a method for substantially controlling the vapor pressure of a chemical source (722) within a source space comprising: sensing the accumulation of the chemical on a sensing surface (711); and controlling the temperature of the chemical source depending on said sensed accumulation.