Abstract:
PROBLEM TO BE SOLVED: To reduce processing costs when a plate material is folded.SOLUTION: A folding metal mold 10 is attached to a folding machine. The folding metal mold 10 includes an upper mold 20 and a lower mold 30. The upper mold 20 includes: a punch holder 21 with a long hole 27 formed in a curvilinear shape; and a plurality of punch members 40 to be attached side by side to the long hole 27 of the punch holder 21. The lower mold 30 includes: a die holder 31 with a long hole 37 formed in a curvilinear shape; and a plurality of die members 50 to be attached side by side to the long hole 37 of the die holder 31.
Abstract:
PROBLEM TO BE SOLVED: To provide a bar ring processing punch whereby when processing of a bar ring, moldability of a stretch flange can be enhanced and occurrence of split in a tip part of the stretch flange can be suppressed.SOLUTION: A punch 1 includes a tip 2 which contacts a peripheral edge part 12 of a prepared hole 11 of a workpiece 10 to be processed at the initial time of bar ring processing, a columnar large diameter part 4 having a diameter dsame as a finished inner diameter of the stretch flange 13, and an enlargement diameter part 3 of a circular truncated cone shape which smoothly connects the tip 2 and the large diameter part 4 and has a diameter gradually increasing towards a rear end side. An open angle φ of the tip 2 is not less than 90°, an open angle θ is not more than 60°, and a relationship between a diameter dof a rear end of the tip 2 and a diameter dof the prepared hole 11 satisfies the following formula (1): d
Abstract:
PROBLEM TO BE SOLVED: To facilitate manufacturing of a structure in which a drain pipe is connected to a drain main body part such as a drain pan, enable a manufacturing cost thereof to be reduced, also prevent residual water that cannot be drained from being generated and prevent mold and rust or the like from being generated and at the same time to enable all various problems concerning freezing of residual water to be eliminated.SOLUTION: The drain pipe connection structure has a drain main body part 1 with a pan part 5 and a back-board wall 6 and provided with a drain hole 8 near a root part of the back-board wall 6, and a drain pipe 2 connected in consistent with the drain hole 8 of the drain main body part 1. The back-board wall 6 is provided with an arcuate flange 15 made under a burring work at the periphery of an opening of the drain hole 8, and the drain pipe 2 is outwardly fitted to the outer peripheral surface of the arcuate flange 15 and connected to the drain main body part 1.
Abstract:
PROBLEM TO BE SOLVED: To provide a cylinder member for an automatic transmission capable of reducing the number of manhours in manufacturing and reducing the size of a press device and achieving high diameter accuracy and a cylinder member manufacturing method that can easily obtain the cylinder member.SOLUTION: A cylinder member 1 for an automatic transmission is formed by press working and includes a bottom part 2, an inner peripheral wall part 3 and an outer peripheral wall part 4. The inner peripheral wall part 3 includes an inner peripheral side stationary part 31 and an inner peripheral side introduction part 32, and the outer peripheral wall part 4 includes an outer peripheral side stationary part 41 and an outer peripheral side introduction part 42. The outer peripheral side stationary part 41 includes a through hole 411 communicating the inner peripheral side with the outer peripheral side. The outer peripheral side introduction part 42 includes a positioning claw part 421 formed by protruding a tip of the outer peripheral side introduction part 42 toward the outer peripheral side. The outer peripheral side introduction part 42 includes: a diameter expanding straight part 422 having a larger constant inner diameter dimension than an inner diameter dimension of the outer peripheral side stationary part 41; and a diameter change part 423 smoothly connecting the diameter expanding straight part 422 to the outer peripheral side stationary part 41.
Abstract:
PROBLEM TO BE SOLVED: To provide a practical method capable of suppressing the generation of the hem gap and warpage in the outer panel made of an aluminum alloy on coating/baking of an automobile body in the hemming parts of the corner parts in a different material panel structure.SOLUTION: In the corner parts of a panel structure obtained by integrating an outer panel 1 made of an aluminum alloy and an inner panel 2 made of steel by hemming parts 21, the hemming parts 21 only in the corner parts having long length and on which loads on outer panel thermal expansion are acted are welded and joined to a spotlike manner and are bound to suppress the generation of the hem gap and warpage in the outer panel 1.
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a caulked assembly, by which the caulked assembly can be manufactured at a low cost, the deterioration of the strength of a columnar body caused by a circumferential groove can be evaded, deformation of the columnar body can be prevented, and it is possible to assemble a thinner columnar body.SOLUTION: A mounting hole 10 for inserting and assembling a columnar body 2 is provided to a metallic plate-like body 1 and also, after forming a thick portion 11 along the inner circumferential edge of the mounting hole 10, as shown in Fig.(a), by inserting the columnar body 2 into the mounting hole 10 of the plate-like body 1, setting the plate-like body 1 to the assembling position of the outer circumferential surface of the columnar body 2, and further, plastically deforming the thick portion 11 in the center direction of the mounting hole 10 by compressively pressing from the axial direction, the columnar body is tightened and fixed to the outer circumferential surface of the columnar body 2.
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a race for a thrust needle bearing which is excellent in processing performance, favorable in an yield of a material, and can be manufactured at low cost.SOLUTION: A manufacturing method of a race for a needle bearing comprises: a cutting process for cutting a wire rod or a round rod material of medium carbon steel to a prescribed length, and manufacturing a raw material; a forging process for forging the raw material and forming a flat-shaped first middle raw material; a grinding process for applying grinding processing to the surface of the first middle raw material and finishing it to a second middle raw material having a prescribed shape and surface roughness; a shearing process for press-processing the second middle raw material, thirling its center, and separating it to a ring-shaped third middle raw material and a thirled material 25; a burring process for erecting a flange at the internal peripheral edge side or the external peripheral edge side of the third middle raw material, and forming it to a fourth middle raw material having a prescribed shape; and a heat treatment process for applying hardening treatment such as carbonitriding, quenching and tempering to the fourth middle raw material, and finishing it as the race.