公开(公告)号：US20240409472A1

公开(公告)日：2024-12-12

申请号：US18734597

申请日：2024-06-05

Applicant: CORNING INCORPORATED

Inventor： Monika Backhaus-Ricoult ,  Linda Kay Bohart ,  Kimberley Louise Work

IPC: C04B38/00 ,  C04B35/628 ,  C04B41/00

Abstract: Embodiments of the disclosure relate to a sintered ceramic article. The sintered ceramic article includes sintered ceramic particles. The sintered ceramic particles include a shell at least partially surrounding at least one core. The shell is made from a first ceramic phase, and the at least one core is made from a second ceramic phase. The first ceramic phase differs from the second ceramic phase in at least one of density, composition, or pore morphology.

公开(公告)号：US20230227371A1

公开(公告)日：2023-07-20

申请号：US18011634

申请日：2021-07-29

Applicant: CORNING INCORPORATED

Inventor： Monika Backhaus-Ricoult ,  Linda Kay Bohart ,  Brent Daniel Conway ,  Zachary Andrew Fewkes ,  Kimberley Louise Work

IPC: C04B38/00 ,  C04B35/195

CPC classification number: C04B38/0006 ,  C04B35/195 ,  C04B38/009 ,  C04B38/0064 ,  C04B38/0054 ,  C04B38/0058 ,  C04B2235/5436 ,  C04B2235/96 ,  C04B2235/6567 ,  C04B2235/528 ,  C04B2235/3217 ,  C04B2235/3206 ,  C04B2235/3418

Abstract: A ceramic article and method of manufacturing. The ceramic article comprises a porous ceramic material having a microstructure comprising an interconnected network of porous spheroidal ceramic beads. The microstructure has a total open porosity defined as the sum of an open intrabead porosity of the beads and an interbead porosity defined by interstices between the beads in the interconnected network. The microstructure has a bimodal pore size distribution having an intrabead peak corresponding to the open intrabead porosity and an interbead peak corresponding to the interbead porosity. An intrabead median pore size of the intrabead porosity is less than an interbead median pore size of the interbead porosity.

公开(公告)号：US20230203974A1

公开(公告)日：2023-06-29

申请号：US17925990

申请日：2021-07-30

Applicant: CORNING INCORPORATED

Inventor： Monika Backhaus-Ricoult ,  Linda Kay Bohart ,  Mariia Andreevna Lapina ,  Kimberley Louise Work

IPC: F01N3/022 ,  F01N3/10 ,  F01N3/20 ,  F01N3/035

CPC classification number: F01N3/0222 ,  F01N3/101 ,  F01N3/2066 ,  F01N3/035 ,  F01N2330/06 ,  F01N2330/14 ,  F01N2330/30

Abstract: A particulate filter and method of manufacture. The particulate filter includes intersecting walls that define longitudinally extending channels The intersecting walls comprise a porous ceramic material having a bare microstructure that comprises an interconnected network of porous spheroidal ceramic beads that has an open intrabead porosity within the beads and an interbead porosity defined by interstices between the beads. Catalyst particles are deposited at least partially within the intrabead porosity within the interbead porosity. The bare microstructure has a bimodal pore size distribution in which an intrabead median pore size of the intrabead porosity is less than an interbead median pore size of the interbead porosity. The filter has a trimodal pore size distribution comprising a first peak corresponding to the interbead porosity, a second peak corresponding to the intrabead porosity, and a third peak corresponding to the intrabead porosity as blocked by the catalyst particles.

公开(公告)号：US20210155555A1

公开(公告)日：2021-05-27

申请号：US17103322

申请日：2020-11-24

Applicant: CORNING INCORPORATED

Inventor： Monika Backhaus-Ricoult ,  Linda Kay Bohart ,  Kimberley Louise Work

IPC: C04B38/08 ,  C04B38/00 ,  C04B35/195 ,  C04B35/63

Abstract: A ceramic precursor mixtures for extrusion and firing into porous ceramics. The ceramic precursor mixtures include ceramic beads and green inorganic shear binder agglomerates. The green inorganic shear binder agglomerates can include inorganic filler particles and a polymeric binder. The green inorganic shear binder agglomerates can deform under an applied shear stress during mixing and/or extrusion such that they are smeared into a plurality of interbead gaps between adjacent ceramic beads or pore former particles. During firing, the smeared green inorganic shear binder agglomerates can sinter and react to form ribbons extending between, and interconnecting adjacent ceramic beads.

公开(公告)号：US11878947B2

公开(公告)日：2024-01-23

申请号：US17103322

申请日：2020-11-24

Applicant: CORNING INCORPORATED

Inventor： Monika Backhaus-Ricoult ,  Linda Kay Bohart ,  Kimberley Louise Work

IPC: C04B38/08 ,  C04B38/00 ,  C04B35/195 ,  C04B35/63

CPC classification number: C04B38/085 ,  C04B35/195 ,  C04B35/6303 ,  C04B38/0006 ,  C04B2235/3481 ,  C04B2235/5436 ,  C04B2235/606 ,  C04B2235/6021 ,  C04B2235/786

Abstract: A ceramic precursor mixtures for extrusion and firing into porous ceramics. The ceramic precursor mixtures include ceramic beads and green inorganic shear binder agglomerates. The green inorganic shear binder agglomerates can include inorganic filler particles and a polymeric binder. The green inorganic shear binder agglomerates can deform under an applied shear stress during mixing and/or extrusion such that they are smeared into a plurality of interbead gaps between adjacent ceramic beads or pore former particles. During firing, the smeared green inorganic shear binder agglomerates can sinter and react to form ribbons extending between, and interconnecting adjacent ceramic beads.

公开(公告)号：US20230211270A1

公开(公告)日：2023-07-06

申请号：US17925932

申请日：2021-07-29

Applicant: CORNING INCORPORATED

Inventor： Monika Backhaus-Ricoult ,  Linda Kay Bohart ,  Kimberley Louise Work

IPC: B01D46/24 ,  C04B35/195 ,  C04B38/00 ,  C04B38/06

CPC classification number: B01D46/24491 ,  B01D46/2429 ,  B01D46/24492 ,  B01D46/2455 ,  B01D46/2474 ,  B01D46/2482 ,  C04B35/195 ,  C04B38/0009 ,  C04B38/0064 ,  C04B38/0054 ,  C04B38/0074 ,  C04B38/063 ,  C04B38/0615 ,  B01D2275/30 ,  C04B2111/00793

Abstract: A particulate filter and method of manufacture. The particulate filter comprises a ceramic honeycomb body comprising a plurality of intersecting walls that define a plurality of channels extending longitudinally though the ceramic honeycomb body. The intersecting walls comprise a porous ceramic material having a microstructure that comprises an interconnected network of porous spheroidal ceramic beads. The microstructure has a total porosity defined as the sum of an open intrabead porosity of the beads and an interbead porosity defined by interstices between the beads in the interconnected network. The microstructure has a bimodal pore size distribution in which an intrabead median pore size of the intrabead porosity is from 1.5 μm to 4 μm and an interbead median pore size of the interbead porosity is from 6 μm to 20 μm.