Abstract:
A tower structure particularly suited for a wind turbine includes a lower tower section formed of concrete and an upper tower section formed of steel. A transition system connects the upper tower section to the lower tower section, the transition system including a concrete component having a tubular wall with a base portion fixed on the lower tower section and a head portion connected to the upper tower section. The head portion extends radially outward beyond the upper tower section. A plurality of first tensioning tendons extend longitudinally at least partially through the tubular wall and are anchored to the concrete component at a top face of the head portion at locations radially outward of the upper tower section.
Abstract:
A system and method are provided for manufacturing a tower structure. Accordingly, an interlocking form ring is additively manufactured with a first printhead assembly. The interlocking form ring defines a plurality of recesses in a radially inner or a radially outer face. A cementitious material is deposited within one or more of the recesses with a second printhead assembly. At least one reinforcing member is positioned within the recess with the second printhead assembly. The second printhead assembly is positioned adjacent to the cementitious material during the curing thereof so as to provide a slip form for the curing of the cementitious material.
Abstract:
The present application presents novel systems and methods for tracking reinforcement member placement in an additively manufactured structure that are simple, accurate, non-labor-intensive, and cost-effective. The present application also presents a novel method of manufacturing a tower structure comprising: depositing, via an additive printing system, a first printed layer of a wall with a printhead assembly, the wall at least partially circumscribing a vertical axis of the tower structure; positioning a first reinforcement member on the first printed layer; depositing, via the additive printing system, a second printed layer of the wall with the printhead assembly on the first reinforcement member, the second printed layer configured to hold a second reinforcement member thereon; and determining, via an optical sensor of the additive printing system, a position for placing the second reinforcement member based on the first reinforcement member positioning.
Abstract:
A system for manufacturing a structure includes a supporting frame assembly moveable in a vertical direction of the structure. Further, the system includes an additive printing assembly secured to the supporting frame assembly. The additive printing assembly includes at least one printer head configured to dispense a first cementitious material. The system also includes a reinforcement dispensing assembly supported by the supporting frame assembly. Thus, the reinforcement dispensing assembly is configured to automatically and continuously dispense a plurality of reinforcing members as the structure is printed and built up via the at least one printer head and as the supporting frame assembly moves in the vertical direction.
Abstract:
A wind turbine blade includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the blade segments having a pressure side shell member, a suction side shell member. The blade further including a coupling component extending spanwise and structurally connecting the first blade segment and the second blade segment. A thermal actuation component is coupled to the coupling component and passively actuated in response to a change in thermal conditions so as to provide for aeroelastic tailoring and pitch control to the wind turbine blade.
Abstract:
In one aspect, a dual pitch bearing configuration for coupling a rotor blade to a hub of a wind turbine. The dual pitch bearing configuration including a first pitch bearing and at least one additional pitch bearing. The first pitch bearing and the and at least one additional pitch bearing are coupled to opposed surfaces of a static shaft. The at least one additional pitch bearing is disposed radially a distance LR and axially a distance LA from the first pitch bearing along the static shaft. The dual pitch bearing is disposed radially within a blade root of the rotor blade. The dual pitch bearing configuration minimizing moment loading on the first pitch bearing and the at least one additional pitch bearing. A wind turbine including the dual pitch bearing configuration is further disclosed.
Abstract:
An aspirating face seal for use with a rotary machine includes a rotating seal ring including a radially outer surface that includes an oblique portion. A stationary seal ring is coupled proximate the rotating seal ring such that a first gap is defined therebetween. The stationary seal ring is movable along a centerline axis of the rotary machine between an open position and a sealed position, and includes an extension member that extends across the first gap. An auxiliary seal includes at least one seal tooth that includes a seal tooth tip. The at least one seal tooth extends radially inward from the extension member such that a second gap is defined between the seal tooth tip and the oblique portion.
Abstract:
An actuation system to control clearance in a turbomachine including a shaft bearing including at least one axially displaceable thrust bearing. The axially displaceable thrust bearing configured to axially displace a rotating component relative to a stationary component to control the clearance therebetween. The system further including a plurality of actuators coupled to the at least one axially displaceable thrust bearing and configured to actuate the at least one axially displaceable thrust bearing to control the clearance. The plurality of actuators is configured to deactivate a diametrically opposed actuator in the event of an actuator failure to maintain zero moment. In a topography network, each diametrically opposed actuator pair is coupled to a single control line. In an alternate topography network, alternating actuators are coupled to a single control line. In addition, a method of actuating a thrust bearing to control clearance in a turbomachine is disclosed.
Abstract:
A system and method are provided for manufacturing a tower structure. Accordingly, one or more layers of a wall element are deposited with a printhead assembly. At least one recess is defined in the wall element. The recess(es) has a single, circumferential opening positioned along an inner reference curve or an outer reference curve of the wall element. The recess(es) also has a depth which extends in a radial direction and intersects a midline reference curve. A reinforcing element is placed entirely within the recess(es) at the midline reference curve.
Abstract:
A method of manufacturing a tower structure includes providing an additive printing device having at least one printer head atop a support surface. The method also includes positioning a pre-fabricated component adjacent to the support surface. The pre-fabricated component is constructed of a composite material reinforced with a plurality of reinforcement members. Further, portions of the plurality of reinforcement members protrude from the composite material. Moreover, the method includes printing and depositing, via the at least one printer head, a cementitious material onto the support surface to build up the tower structure layer by layer around the pre-fabricated component. Thus, the portions of the plurality of reinforcement members that protrude from the composite material reinforce the cementitious material around the pre-fabricated component.