Abstract:
A mixing unit comprising a frame, a rheology control portion, and a high-volume solids blending portion. The rheology control portion comprises means for receiving a first material from a first transfer mechanism, a dispersing/mixing system connected with the frame, and a first metering system to meter the first material from the first material receiving means to the dispersing/mixing system. The dispersing/mixing system disperses/mixes the metered first material with a fluid to form a first fluid mixture. The high-volume solids blending portion comprises means for receiving a second material from a second transfer mechanism, a solids blending system connected with the frame, and a second metering system to meter the second material from the second material receiving means to the solids blending system. The solids blending system blends the metered second material with the first fluid mixture to form a second fluid mixture.
Abstract:
A mixing system and method for mixing a wellsite fluid including a mixture is provided. The mixing system includes a mixing unit, feed valves, and a calibrator. The mixing unit includes a mixing tank having mixing bins to pass the mixture therethrough, mixers positionable in the mixing tank, and a driver to drive the mixers. The feed valves selectively permit the components to pass into the mixing tank. The calibrator includes a calibrator sensor that connects to the mixers to measure equipment parameters thereof, and a controller connectable to the calibrator sensor and the feed valves to selectively adjust an amount of the components passing into the mixing tank based on the equipment parameters. The method may involve measuring equipment parameters of the mixers during mixing and calibrating by selectively adjusting an amount of the components passing into the mixing tank based on the measured equipment parameters.
Abstract:
Methods include delivering a well treatment fluid comprising wellsite material contained within a water soluble degradable package, mixing the well treatment fluid, and pumping the mixed well treatment fluid downhole.
Abstract:
A system and method are disclosed for preparing a treatment fluid and includes charging packets containing an additive encased within a liner to a first container packet storage area of a first container; passing the packets to a packet shredder; breaching the liners of the packets to expose the additive; passing exposed additive to a mixer; passing an aqueous solution to the mixer from a second container; and mixing the exposed additive with the aqueous solution to form the treatment fluid. The first container can also include a first container proppant storage area, and proppant is passed from the first container proppant storage area to the mixer. The treatment fluid can be charged to a well bore penetrating a subterranean formation. The system and method can also include a silo positioned in fluid flow communication with the first container and partitioned into a silo packet storage area and a silo proppant storage area.
Abstract:
Systems and methods for handling wellsite packets for a wellsite are provided. The wellsite packets include soluble packaging with wellsite materials therein. The wellsite has surface equipment and downhole equipment positioned about a wellbore. The handling system includes at least one feeder, at least one mixer, at least one metering device, and a pump. The feeder moves the wellsite packets directly or indirectly into the mixer. The mixer stimulates dissolution of the soluble packaging so as to mix the wellsite materials with a fluid to form a wellsite mixture. The metering device selectively controls the number of wellsite packets moving to the mixer. The pump is operatively coupled to the mixer to pump the wellsite mixture at the wellsite.
Abstract:
An apparatus is disclosed including a cylindrical vessel including an inside wall defining an interior volume, a first vessel end and a second vessel end, a top and a bottom; at least one inlet in the bottom of the cylindrical vessel; at least one and at most one outlet in the top of the cylindrical vessel; and at least one dividing plate attached to the inside wall and disposed within the interior volume. A method for hydrating a polymer is also disclosed utilizing such apparatus and including: a. introducing a slurry comprising water and the polymer to the cylindrical vessel through the inlet; and b. removing an at least partially hydrated polymer slurry from the outlet of the cylindrical vessel.
Abstract:
Disclosed herein is a method for viscosity measurement of non-Newtonian fluid for in-line measurement and process control. The process involves mixing additives to a base fluid to form the non-Newtonian fluid. The non-Newtonian fluid is fed to an in-line viscosity measurement device to obtain a rheological measurement. The addition of the additives to the base fluid is then adjusted based on the rheological measurement. A system for accomplishing the same is also disclosed.
Abstract:
A mixer sensing assembly of a mixer for mixing a wellsite fluid in a tank at a wellsite is provided. The mixer includes a shaft driven by a driver and a paddle operatively connectable to the shaft and rotatable therewith. The sensor assembly includes a mount operatively connectable to the shaft, a fluid interface, and a mixing sensor. The fluid interface is responsive to flow of the wellsite fluid passing thereby, and is connectable to the mount. The mixing sensor is connectable to the mount, the fluid interface, and/or the shaft to measure a strain applied to the thereto whereby fluid parameters of the wellsite fluid may be determined. The wellsite fluid may be mixed moving the components in the tank with the mixer, and measuring a strain on the mixer by detecting movement of the sensor assembly.
Abstract:
A mixer sensing assembly of a mixer for mixing a wellsite fluid in a tank at a wellsite is provided. The mixer includes a shaft driven by a driver and a paddle operatively connectable to the shaft and rotatable therewith. The sensor assembly includes a mount operatively connectable to the shaft, a fluid interface, and a mixing sensor. The fluid interface is responsive to flow of the wellsite fluid passing thereby, and is connectable to the mount. The mixing sensor is connectable to the mount, the fluid interface, and/or the shaft to measure a strain applied to the thereto whereby fluid parameters of the wellsite fluid may be determined. The wellsite fluid may be mixed moving the components in the tank with the mixer, and measuring a strain on the mixer by detecting movement of the sensor assembly.
Abstract:
A mixing unit comprising a frame, a rheology control portion, and a high-volume solids blending portion. The rheology control portion comprises means for receiving a first material from a first transfer mechanism, a dispersing/mixing system connected with the frame, and a first metering system to meter the first material from the first material receiving means to the dispersing/mixing system. The dispersing/mixing system disperses/mixes the metered first material with a fluid to form a first fluid mixture. The high-volume solids blending portion comprises means for receiving a second material from a second transfer mechanism, a solids blending system connected with the frame, and a second metering system to meter the second material from the second material receiving means to the solids blending system. The solids blending system blends the metered second material with the first fluid mixture to form a second fluid mixture.