公开(公告)号：US12300742B2

公开(公告)日：2025-05-13

申请号：US18409398

申请日：2024-01-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/66 ,  H01L21/306 ,  H01L21/8234 ,  H01L29/78

Abstract: A method of forming a semiconductor device includes: forming a fin protruding above a substrate; forming isolation regions on opposing sides of the fin; forming a dummy gate electrode over the fin; removing lower portions of the dummy gate electrode proximate to the isolation regions, where after removing the lower portions, there is a gap between the isolation regions and a lower surface of the dummy gate electrode facing the isolation regions; filling the gap with a gate fill material; after filling the gap, forming gate spacers along sidewalls of the dummy gate electrode and along sidewalls of the gate fill material; and replacing the dummy gate electrode and the gate fill material with a metal.

公开(公告)号：US12243924B2

公开(公告)日：2025-03-04

申请号：US18182928

申请日：2023-03-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih Ping Wang ,  Chao-Cheng Chen ,  Jr-Jung Lin ,  Chi-Wei Yang

IPC: H01L29/423 ,  H01L21/3213 ,  H01L29/417 ,  H01L29/66 ,  H01L29/78

Abstract: Semiconductor device structures with a gate structure having different profiles at different portions of the gate structure may include a fin structure on a substrate, a source/drain structure on the fin structure, and a gate structure over the fin structure and along a sidewall of the fin. The source/drain structure is proximate the gate structure. The gate structure has a top portion having a first sidewall profile and a bottom portion having a second sidewall profile different from the first sidewall profile.

公开(公告)号：US12243748B2

公开(公告)日：2025-03-04

申请号：US17869057

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L27/088 ,  H01L21/28 ,  H01L21/762 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78

Abstract: A method of forming a semiconductor device includes: forming a fin protruding above a substrate; forming isolation regions on opposing sides of the fin; forming a dummy gate over the fin; reducing a thickness of a lower portion of the dummy gate proximate to the isolation regions, where after reducing the thickness, a distance between opposing sidewalls of the lower portion of the dummy gate decreases as the dummy gate extends toward the isolation regions; after reducing the thickness, forming a gate fill material along at least the opposing sidewalls of the lower portion of the dummy gate; forming gate spacers along sidewalls of the dummy gate and along sidewalls of the gate fill material; and replacing the dummy gate with a metal gate.

公开(公告)号：US20240371644A1

公开(公告)日：2024-11-07

申请号：US18778304

申请日：2024-07-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L21/28 ,  H01L21/762 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78

Abstract: A method of forming a semiconductor device includes: forming a fin protruding above a substrate; forming isolation regions on opposing sides of the fin; forming a dummy gate over the fin; reducing a thickness of a lower portion of the dummy gate proximate to the isolation regions, where after reducing the thickness, a distance between opposing sidewalls of the lower portion of the dummy gate decreases as the dummy gate extends toward the isolation regions; after reducing the thickness, forming a gate fill material along at least the opposing sidewalls of the lower portion of the dummy gate; forming gate spacers along sidewalls of the dummy gate and along sidewalls of the gate fill material; and replacing the dummy gate with a metal gate.

公开(公告)号：US11769821B2

公开(公告)日：2023-09-26

申请号：US17101291

申请日：2020-11-23

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chen-Ping Chen ,  Kuei-Yu Kao ,  Shih-Yao Lin ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/78 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/8238

CPC classification number: H01L29/66795 ,  H01L21/823431 ,  H01L21/823468 ,  H01L21/823821 ,  H01L21/823864 ,  H01L29/6656 ,  H01L29/66545 ,  H01L29/7851 ,  H01L2029/7858

Abstract: A device includes a fin protruding from a semiconductor substrate; a gate stack over and along a sidewall of the fin; a gate spacer along a sidewall of the gate stack and along the sidewall of the fin; an epitaxial source/drain region in the fin and adjacent the gate spacer; and a corner spacer between the gate stack and the gate spacer, wherein the corner spacer extends along the sidewall of the fin, wherein a first region between the gate stack and the sidewall of the fin is free of the corner spacer, wherein a second region between the gate stack and the gate spacer is free of the corner spacer.

公开(公告)号：US20230260843A1

公开(公告)日：2023-08-17

申请号：US18306855

申请日：2023-04-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ryan Chia-Jen Chen ,  Yih-Ann Lin ,  Chia Tai Lin ,  Chao-Cheng Chen

IPC: H01L21/8234 ,  H01L29/66 ,  H01L27/088 ,  H01L21/762 ,  H01L21/308

CPC classification number: H01L21/823431 ,  H01L29/6681 ,  H01L27/0886 ,  H01L21/76232 ,  H01L21/3081 ,  H01L21/823481

Abstract: A method includes forming a patterned etching mask, which includes a plurality of strips, and etching a semiconductor substrate underlying the patterned etching mask to form a first plurality of semiconductor fins and a second plurality of semiconductor fins. The patterned etching mask is used as an etching mask in the etching. The method further includes etching the second plurality of semiconductor fins without etching the first plurality of semiconductor fins. An isolation region is then formed, and the first plurality of semiconductor fins has top portions protruding higher than a top surface of the isolation region.

公开(公告)号：US11670552B2

公开(公告)日：2023-06-06

申请号：US17239965

申请日：2021-04-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ryan Chia-Jen Chen ,  Yih-Ann Lin ,  Chia Tai Lin ,  Chao-Cheng Chen

IPC: H01L29/78 ,  H01L29/49 ,  H01L29/06 ,  H01L27/088 ,  H01L21/8234 ,  H01L29/66 ,  H01L21/762 ,  H01L21/308 ,  H01L21/336

CPC classification number: H01L21/823431 ,  H01L21/3081 ,  H01L21/76232 ,  H01L21/823481 ,  H01L27/0886 ,  H01L29/6681

Abstract: A method includes forming a patterned etching mask, which includes a plurality of strips, and etching a semiconductor substrate underlying the patterned etching mask to form a first plurality of semiconductor fins and a second plurality of semiconductor fins. The patterned etching mask is used as an etching mask in the etching. The method further includes etching the second plurality of semiconductor fins without etching the first plurality of semiconductor fins. An isolation region is then formed, and the first plurality of semiconductor fins has top portions protruding higher than a top surface of the isolation region.

公开(公告)号：US20220359709A1

公开(公告)日：2022-11-10

申请号：US17813839

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chen-Ping Chen ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/66 ,  H01L29/78

Abstract: A method includes forming a dummy gate electrode on a semiconductor region, forming a first gate spacer on a sidewall of the dummy gate electrode, and removing an upper portion of the first gate spacer to form a recess, wherein a lower portion of the first gate spacer remains, filling the recess with a second gate spacer, removing the dummy gate electrode to form a trench, and forming a replacement gate electrode in the trench.

公开(公告)号：US20220216322A1

公开(公告)日：2022-07-07

申请号：US17705804

申请日：2022-03-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chen-Ping Chen ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/66 ,  H01L29/08 ,  H01L29/78

Abstract: Semiconductor devices and methods of forming are described herein. The methods include depositing a dummy gate material layer over a fin etched into a substrate. A gate mask is then formed over the dummy gate material layer in a channel region of the fin. A dummy gate electrode is etched into the dummy gate material using the gate mask. A top spacer is then deposited over the gate mask and along sidewalls of a top portion of the dummy gate electrode. An opening is then etched through the remainder of the dummy gate material and through the fin. A bottom spacer is then formed along a sidewall of the opening and separates a bottom portion of the dummy gate electrode from the opening. A source/drain region is then formed in the opening and the dummy gate electrode is replaced with a metal gate stack.

公开(公告)号：US20210359109A1

公开(公告)日：2021-11-18

申请号：US17101291

申请日：2020-11-23

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chen-Ping Chen ,  Kuei-Yu Kao ,  Shih-Yao Lin ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/8234

Abstract: A device includes a fin protruding from a semiconductor substrate; a gate stack over and along a sidewall of the fin; a gate spacer along a sidewall of the gate stack and along the sidewall of the fin; an epitaxial source/drain region in the fin and adjacent the gate spacer; and a corner spacer between the gate stack and the gate spacer, wherein the corner spacer extends along the sidewall of the fin, wherein a first region between the gate stack and the sidewall of the fin is free of the corner spacer, wherein a second region between the gate stack and the gate spacer is free of the corner spacer.