Abstract:
A process for cutting column and row gutters on multilayer signage media into individualized signage cards includes placing pre-die-cut slits at predetermined locations within the column gutters to assist a cutter in cutting completely through the multilayer signage media.
Abstract:
Both the inboard and outboard fluffer nozzles of a top vacuum corrugation feeder are configured to allow adjustability in angle of air flow. This is to allow the direction of the air to be angled more towards the lead edge or trail edge of a top few sheets in a stack of specialty sheets. The fluffer nozzles are also adjustable in a horizontal plane for positioning at desired locations along the sheet stack. This allows the air to overcome barriers created by the design of specialty media that would otherwise trap the air and prevent it from being distributed between sheets. The cross-section of the nozzles is also adjustable, providing a smaller or wider throat in order to allow the air velocity to be optimized to best separate the sheets in problem areas.
Abstract:
A system that eliminates return and reset of a pusher in a media collation system includes the use of bidirectional bins that allow accumulated sets of media in the bins to be collated in first or second directions and pushed to either of two banders rather than being restricted to one bander.
Abstract:
A process to apply pressure sensitive adhesive to cut sheet media and eliminate a separate release liner. A Silicone release layer is applied during fusing on a top surface of cut media and then UV cured. A pressure sensitive adhesive layer is applied next. The cut sheets are then stacked and a compressive force is applied that transfers the pressure sensitive adhesive from one sheet to another and helps hold the stack together.
Abstract:
A sheet stacking tray that includes a single pneumatic baffle which uses the pressure differential caused by the flow of air across a horizontal planar surface of the pneumatic baffle to hold the lead edge of sheets driven by an input nip into the sheet stacking tray above a stack especially for longer and lighter weight sheets as they are driven by the input nip to a registration wall.
Abstract:
A media transport system provides full vacuum under media as the media traverses an entire print path of an ink jet printer while simultaneously providing for a no-vacuum inter-copy gap that moves along with the media past print heads of the ink jet printer. This is accomplished with a dual vacuum inner/outer vacuum drum system that includes a first drum that has a matrix of holes that allows for full coverage of vacuum with a second underlying drum that is shifted to align a second set of holes to match the sheet pitch. By shifting the second drum in relation to the first drum, a combination set of holes is aligned to provide full vacuum across the media while a column of holes is blocked to provide a non-vacuum inter-copy gap.
Abstract:
A system that eliminates return and reset of a pusher in a media collation system includes the use of bidirectional bins that allow accumulated sets of media in the bins to be collated in first or second directions and pushed to either of two banders rather than being restricted to one bander.
Abstract:
An in-store adhesive marketing signage method that allows semi-rigid and rigid store signage cards to conform to store shelves includes placing a crease/score on the cards above a bump on a label holder. The crease/score then relieves force on the cards and thereby eliminates the initiation of peeling away from the label holder.
Abstract:
A floating clamp mechanism prevents sheets from migrating back from a lead edge registration wall during the compiling of sheets in a stacker. The floating clamp mechanism includes a spring loaded ball mounted in converging upper and lower tracks that act as a one-way clutch. This allows the incoming sheets to be scuffed with low force to the lead edge registration wall while simultaneously holding the registered sheets to the registration wall.
Abstract:
A self-adjusting clamp mechanism prevents sheets from migrating back during the compiling of sheets in a stacker. The mechanism consists of a spring-loaded ball bearing in a converging track placed just before a registration wall. The sheets would be scuffed under the ball bearing and against the registration wall. The track converges away from the registration wall such that: it allows sheets to enter freely against the registration wall; exerts little resistance for side tamping; and prevents the sheets from moving away from the registration wall as the ball bearing is driven tighter into the converging track.