摘要:
An electrochemical machining process for forming a non-circular hole from a substantially circular hole within a workpiece using an electrode. The electrode is made of an electrically conductive material and has insulated areas in which the electrically conductive material is coated with an insulating material, and exposed areas of metal or conductive material. The insulated areas and exposed areas extending in rows substantially along a longitudinal axis of the electrode. The electrode is first positioned in a substantially circular hole. An electric current is then applied to the electrode to electrochemically remove a predetermined amount of material from the substantially circular hole to form a non-circular hole. A variety of different non-circular shapes are achievable using the process.
摘要:
Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
摘要:
A method for repairing a component is provided, where the component has a substrate comprising an outer surface and an inner surface and defining one or more grooves. Each groove extends at least partially along the outer surface of the substrate. The component further includes a structural coating, a bond coating, and a thermal bather coating. The groove(s) and the structural coating define one or more channels for cooling the component. The repair method includes removing the thermal barrier and bond coatings, removing at least a portion of the structural coating in a vicinity of a damaged portion of the component, performing a repair operation on the damaged portion of the component, applying a structural coating at least in a vicinity of the repaired portion of the component, and applying a bond coating and a thermal barrier coating. Additional repair methods are also provided.
摘要:
A manufacturing method includes forming one or more grooves in a component that comprises a substrate with an outer surface. The substrate has at least one interior space. Each groove extends at least partially along the substrate and has a base and a top. The manufacturing method further includes applying a structural coating on at least a portion of the substrate and processing at least a portion of the surface of the structural coating so as to plastically deform the structural coating at least in the vicinity of the top of a respective groove, such that a gap across the top of the groove is reduced. A component is also disclosed and includes a structural coating disposed on at least a portion of a substrate, where the surface of the structural coating is faceted in the vicinity of the respective groove.
摘要:
A component is disclosed. The component includes a substrate comprising an outer surface and an inner surface. The inner surface defines at least one hollow, interior space, and the outer surface defines one or more grooves that extend at least partially along the outer substrate surface and have a respective base. One or more access holes are formed through the base of a respective groove, to connect the groove in fluid communication with the respective hollow interior space. The component further includes a coating comprising one or more layers disposed over at least a portion of the outer substrate surface. The groove(s) and the coating together define one or more channels for cooling the component. One or more trenches are formed through one or more coating layers and at least partially define at least one exit region for the cooling channel(s). A method of fabricating a component is also provided.
摘要:
A combustor structure includes a combustor fuel-air mixing apparatus having a mainstream airflow region. One or more concavities are disposed within the mainstream airflow region of the fuel-air mixing apparatus. At least one fuel injection hole is disposed within an upstream base region of at least one concavity. Passing a stream of air through the main airflow region causes fuel injected into the upstream base region of at least one concavity to passively mix with a naturally oscillating vortex of air within the concavity.
摘要:
A cooling system for a hot gas path component is disclosed. The cooling system may include a component layer and a cover layer. The component layer may include a first inner surface and a second outer surface. The second outer surface may define a plurality of channels. The component layer may further define a plurality of passages extending generally between the first inner surface and the second outer surface. Each of the plurality of channels may be fluidly connected to at least one of the plurality of passages. The cover layer may be situated adjacent the second outer surface of the component layer. The plurality of passages may be configured to flow a cooling medium to the plurality of channels and provide impingement cooling to the cover layer. The plurality of channels may be configured to flow cooling medium therethrough, cooling the cover layer.
摘要:
A process and system are provided for forming shaped air holes, such as for use in turbine blades. Aspects of the disclosure relate to forming shaped portions of air holes using a short pulse laser, forming a metered hole corresponding to each shaped portion, and separately finishing the shaped portion using a short-pulse laser. In other embodiments, the order of these operations may be varied, such as to form the shaped portions and to finish the shaped portions using the short-pulse laser prior to forming the corresponding metered holes.
摘要:
A stator-rotor assembly which includes at least one interface region between the stator and rotor is described. At least one stator or rotor surface in the interface region includes a pattern of inverted turbulators. The inverted turbulators restrict gas flow through a gap between the stator and the rotor. Various turbomachines which can contain such a stator-rotor assembly are also described. The disclosure also discusses methods to restrict gas flow through gaps in a stator-rotor assembly utilizing the inverted turbulators.
摘要:
A film-cooled turbine structure is configured with one or more asymmetric chevron film cooling holes for improving film cooling for a variety of airfoil surfaces or airfoil regions, particularly in regions and applications where the surface fluid streamline curvature is significant.