公开(公告)号：US20210217750A1

公开(公告)日：2021-07-15

申请号：US17194835

申请日：2021-03-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L27/088 ,  H01L21/8234 ,  H01L29/66 ,  H01L29/78

Abstract: A representative method for manufacturing fin field-effect transistors (FinFETs) includes steps of forming a plurality of fin structures over a substrate, and forming a plurality of isolation structures interposed between adjacent pairs of fin structures. Upper portions of the fin and isolation structures are etched. Epitaxial structures are formed over respective fin structures, with each of the epitaxial structures adjoining adjacent epitaxial structures. A dielectric layer is deposited over the plurality of epitaxial structures with void regions formed in the dielectric layer. The void regions are interposed between adjacent pairs of fin structures.

公开(公告)号：US10985055B2

公开(公告)日：2021-04-20

申请号：US14984568

申请日：2015-12-30

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Che-Cheng Chang ,  Chih-Han Lin

IPC: H01L21/768 ,  H01L23/528 ,  H01L23/485

Abstract: An interconnection structure includes a non-insulator structure, a liner layer, a dielectric structure, a conductive structure and an anti-adhesion layer. The liner layer is present on the non-insulator structure and has an opening therein. The dielectric structure is present on the liner layer. The dielectric structure includes a via opening therein. The via opening has a sidewall. The conductive structure is present in the via opening of the dielectric structure and electrically connected to the non-insulator structure through the opening of the liner layer. The anti-adhesion layer is present between the sidewall of the via opening of the dielectric structure and the conductive structure.

公开(公告)号：US20210074591A1

公开(公告)日：2021-03-11

申请号：US17099613

申请日：2020-11-16

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chang-Yin Chen ,  Che-Cheng Chang ,  Chih-Han Lin

IPC: H01L21/8238 ,  H01L29/66 ,  H01L29/51 ,  H01L29/49 ,  H01L21/308 ,  H01L27/092 ,  H01L29/10 ,  H01L21/306 ,  H01L21/3065

Abstract: A method includes providing a structure having a substrate and a fin protruding from the substrate, forming a gate stack layer over the fin, and patterning the gate stack layer in forming a gate stack. The patterning of the gate stack layer simultaneously forms a passivation layer on sidewall surfaces of the gate stack. The method also includes removing a bottom portion of the passivation layer, thereby exposing a bottom portion of the gate stack, while a top portion of the passivation layer remains. The method further includes laterally etching the bottom portion of the gate stack, thereby shrinking a width of the bottom portion of the gate stack.

公开(公告)号：US20210036148A1

公开(公告)日：2021-02-04

申请号：US17074532

申请日：2020-10-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chang-Yin Chen ,  Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L29/78 ,  H01L29/66 ,  H01L29/51 ,  H01L29/49 ,  H01L29/423 ,  H01L21/3213 ,  H01L21/66 ,  H01L21/8234 ,  H01L21/67

Abstract: A FinFET structure with a gate structure having two notch features therein and a method of forming the same is disclosed. The FinFET notch features ensure that sufficient spacing is provided between the gate structure and source/drain regions of the FinFET to avoid inadvertent shorting of the gate structure to the source/drain regions. Gate structures of different sizes (e.g., different gate widths) and of different pattern densities can be provided on a same substrate and avoid inadvertent of shorting the gate to the source/drain regions through application of the notched features.

公开(公告)号：US10861977B2

公开(公告)日：2020-12-08

申请号：US16714607

申请日：2019-12-13

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L29/06 ,  H01L29/78 ,  H01L21/02 ,  H01L21/3065 ,  H01L21/3213 ,  H01L21/762 ,  H01L29/66

Abstract: A device includes a semiconductive substrate, a stop layer over the semiconductive substrate, first and second semiconductive fins over the stop layer, a fin isolation structure between the first and second semiconductive fins, and a spacer at least partially extending along a sidewall of the fin isolation structure. A bottom of the fin isolation structure is lower than a top of the stop layer.

公开(公告)号：US10811412B2

公开(公告)日：2020-10-20

申请号：US16524142

申请日：2019-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L27/088 ,  H01L29/66 ,  H01L29/78 ,  H01L29/06 ,  H01L29/08 ,  H01L29/49

Abstract: A FinFET including a gate stack, a semiconductor fin embedded in the gate stack, a source and a drain disposed is provided. The semiconductor fin extends along a widthwise direction of the gate stack and has a first concave and a second concave exposed at sidewalls of the gate stack respectively. The source and drain are disposed at two opposite sides of the gate stack. The source includes a first portion in contact with and embedded in the first concave. The drain includes a second portion in contact with and embedded in the second concave. The first portion and the second portion are covered by the gate stack.

公开(公告)号：US20200295000A1

公开(公告)日：2020-09-17

申请号：US16891992

申请日：2020-06-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Han Lin ,  Che-Cheng Chang ,  Horng-Huei Tseng

IPC: H01L27/088 ,  H01L21/8234

Abstract: An exemplary semiconductor device includes first spacers disposed along sidewalls of a first gate structure and second spacers disposed along sidewalls of a second gate structure. A source/drain region is disposed between the first gate structure and the second gate structure. A first ILD layer is disposed between the first spacers and the second spacers. A portion of the first ILD layer has a first recessed upper surface. A dielectric layer is disposed over the first spacers, the second spacers, and the first recessed upper surface of the first ILD layer. A portion of the dielectric layer has a second recessed upper surface that is disposed over the portion of the first ILD layer having the first recessed upper surface. A second ILD layer is disposed over the dielectric layer. A contact extends through the second ILD layer, the dielectric layer, and the first ILD layer to the source/drain region.

公开(公告)号：US10763362B2

公开(公告)日：2020-09-01

申请号：US16050703

申请日：2018-07-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin

IPC: H01L29/78 ,  H01L21/8234 ,  H01L21/28 ,  H01L21/283 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66

Abstract: A FinFET device structure and method for forming the same are provided. The Fin PET device structure includes a stop layer formed over a substrate and a fin structure formed over the stop layer. The FinFET device structure includes a gate structure formed over the fin structure and a source/drain (S/D) structure adjacent to the gate structure. A bottom surface of the S/D structure is located at a position that is higher than or level with a bottom surface of the stop layer.

公开(公告)号：US20200243520A1

公开(公告)日：2020-07-30

申请号：US16845102

申请日：2020-04-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L27/088 ,  H01L21/8238 ,  H01L29/78 ,  H01L27/092 ,  H01L29/16 ,  H01L21/8234 ,  H01L29/66 ,  H01L21/02 ,  H01L21/762 ,  H01L29/06 ,  H01L29/423

Abstract: A substrate is patterned to form trenches and a semiconductor fin between the trenches. Insulators are formed in the trenches and a first dielectric layer is formed to cover the semiconductor fin and the insulators. A dummy gate strip is formed on the first dielectric layer. Spacers are formed on sidewalls of the dummy gate strip. The dummy gate strip and the first dielectric layer underneath are removed until sidewalls of the spacers, a portion of the semiconductor fin and portions of the insulators are exposed. A second dielectric layer is selectively formed to cover the exposed portion of the semiconductor fin, wherein a thickness of the first dielectric layer is smaller than a thickness of the second dielectric layer. A gate is formed between the spacers to cover the second dielectric layer, the sidewalls of the spacers and the exposed portions of the insulators.

公开(公告)号：US10727132B2

公开(公告)日：2020-07-28

申请号：US15646078

申请日：2017-07-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L27/088 ,  H01L21/8234 ,  H01L21/311 ,  H01L21/308 ,  H01L21/762 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/66 ,  H01L29/78 ,  H01L29/06 ,  H01L21/84

Abstract: A substrate having a first area and a second area is provided. The substrate is patterned to form trenches in the substrate and semiconductor fins between the trenches, wherein the semiconductor fins comprises first semiconductor fins distributed in the first area and second semiconductor fins distributed in the second area. A first fin cut process is performed in the first area to remove portions of the first semiconductor fins. Insulators are formed in the trenches after the first fin cut process is performed. A second fin cut process is performed in the second area to remove portions of the second semiconductor fins until gaps are formed between the insulators in the second area. A gate stack is formed to partially cover the first semiconductor fins, the second semiconductor fins and the insulators.