Abstract:
A transient heating burner including at least two burner elements each including a distribution nozzle configured to flow a first fluid and an annular nozzle surrounding the distribution nozzle and configured to flow a second fluid, the burner also including a controller programmed to independently control the flow of the first fluid to each distribution nozzle such that at least one of the distribution nozzles is active and at least one of the distribution nozzles is passive, wherein flow in an active distribution nozzle is greater than an average flow to the distribution nozzles and flow in a passive distribution nozzle is less than the average flow to the distribution nozzles, wherein the first fluid contains a reactant that is one of fuel and oxidant and the second fluid contains a reactant that is the other of fuel and oxidant.
Abstract:
An integrated sensor system for use in a furnace system including a furnace having at least one burner and two or more zones each differently affected by at least one furnace parameter regulating energy input into the furnace, including a first temperature sensor positioned to measure a first temperature in the furnace system, a second temperature sensor positioned to measure a second temperature in the furnace system; and a controller programmed to receive the first and second measured temperatures, and to adjust operation of a furnace system parameter based on a relationship between the first and second temperatures, thereby differentially regulating energy input into at least two of the zones of the furnace; wherein the relationship between the first and second temperatures is a function of one or more of a difference between the two temperatures, a ratio of the two temperatures, and a weighted average of the two temperatures.
Abstract:
A selective oxy-fuel burner for mounting in a charge door of a rotary furnace, including at least two burner elements each oriented to fire into different portions of the furnace, each burner element including a selective distribution nozzle configured to flow a first reactant; and a proportional distribution nozzle configured to flow a second reactant; at least one sensor to detect one or more process parameters related to furnace operation; and a controller programmed to independently control the first reactant flow to each selective distribution nozzle based on the detected process parameters such that at least one burner element is active and at least one burner element is passive; wherein the second reactant is substantially proportionally distributed to the proportional distribution nozzles; and wherein the first reactant is one of a fuel and an oxidant and wherein the second reactant is the other of a fuel and an oxidant.
Abstract:
An oxy-fuel boost burner for a regenerative furnace having a pair of regenerator ports configured to alternately fire into and exhaust from the furnace, including at least one burner element corresponding to each of the regenerator ports by being positioned to fire into a complimentary region of the furnace, each burner element including a selective distribution nozzle configured to flow a first reactant and a proportional distribution nozzle configured to flow a second reactant, and a controller programmed to identify which regenerator port is currently firing and which is currently exhausting and to independently control the first reactant flow to each selective distribution nozzle such that the at least one burner element corresponding to the currently firing regenerator port has a greater than average first reactant flow and the at least one burner element corresponding to the currently exhausting regenerator port as a less than average first reactant flow.
Abstract:
A burner retraction system includes a mounting assembly having a mounting sleeve, an insertion assembly having a tubular sleeve including an insertion portion sized and shaped for insertion into the mounting sleeve and an opening therethrough, a pivot rod rigidly mounted to and extending rearwardly from the mounting plate, and a pivot assembly rigidly mounted to the insertion sleeve and including a pivot tube surrounding and coaxially rotatable about the pivot rod, one of the pivot rod and the pivot tube having a slot including a straight axially extending portion and an angled portion extending rearwardly from the straight portion at an angle θ, and a stop pin slidably inserted into the slot in the one of the pivot rod and the pivot tube, the stop pin being secured to the other of the pivot rod and the pivot tube.
Abstract:
A method for preheating metal pellets before charging into a melting furnace, wherein the pellets are transported by a conveyor belt to a chute and discharged from the chute into the melting furnace, the method including heating the pellets by direct flame impingement from two or more banks of burners, wherein the two or more banks of burners comprise an upstream bank of burners and a downstream bank of burners; and controlling the upstream bank of burners to operate oxygen-rich so as to create an oxidizing zone and the downstream bank of burners to operate fuel-rich so as to create a reducing zone.
Abstract:
A direct flame impingement system for preheating metal pellets before charging into a melting furnace, wherein the pellets are transported by a conveyor belt to a chute discharging into the melting furnace, including a refractory-lined preheater hood including a chute hood covering the chute and a conveyor hood covering at least a portion of the conveyor belt, the preheater hood having an entrance end through which pellets enter and an exit end through which pellets exit toward the melting furnace, and at least one bank of burners each containing at least one burner disposed in the hood positioned to direct flames into contact with the pellets being transported to preheat the pellets prior to discharge into the melting furnace.
Abstract:
A selective oxy-fuel burner for mounting in a charge door of a rotary furnace, including at least two burner elements each oriented to fire into different portions of the furnace, each burner element including a selective distribution nozzle configured to flow a first reactant; and a proportional distribution nozzle configured to flow a second reactant; at least one sensor to detect one or more process parameters related to furnace operation; and a controller programmed to independently control the first reactant flow to each selective distribution nozzle based on the detected process parameters such that at least one burner element is active and at least one burner element is passive; wherein the second reactant is substantially proportionally distributed to the proportional distribution nozzles; and wherein the first reactant is one of a fuel and an oxidant and wherein the second reactant is the other of a fuel and an oxidant.
Abstract:
A burner retraction system includes a mounting assembly having a mounting sleeve, an insertion assembly having a tubular sleeve including an insertion portion sized and shaped for insertion into the mounting sleeve and an opening therethrough, a pivot rod rigidly mounted to and extending rearwardly from the mounting plate, and a pivot assembly rigidly mounted to the insertion sleeve and including a pivot tube surrounding and coaxially rotatable about the pivot rod, one of the pivot rod and the pivot tube having a slot including a straight axially extending portion and an angled portion extending rearwardly from the straight portion at an angle θ, and a stop pin slidably inserted into the slot in the one of the pivot rod and the pivot tube, the stop pin being secured to the other of the pivot rod and the pivot tube.
Abstract:
A method of operating a BOF bottom stir tuyere having an inner nozzle surrounded by an annular nozzle, including during a hot metal pour phase and a blow phase, flowing an inert gas through both nozzles; during a tap phase, initiating a flow of a first reactant through the inner nozzle and a flow of a second reactant through the annular nozzle, and ceasing the flow of inert gas through the nozzles, wherein the first and second reactants includes fuel and oxidant, respectively, or vice-versa, such that a flame forms as the fuel and oxidant exit the tuyere; during a slag splash phase, continuing the flows of fuel and oxidant to maintain the flame; and after ending the slag splash phase and commencement of another hot metal pour phase, initiating a flow of inert gas through both nozzles and ceasing the flows of the first and second reactants.