Abstract:
Systems and methods of measuring ferrule-core concentricity for an optical fiber held by a ferrule are disclosed. The method includes: generating ferrule distance data by measuring distances to a ferrule outside surface as a function of rotation angle using a distance sensor and rotating either the ferrule or the distance sensor about an axis of rotation that is off-center from the true ferrule axis; aligning the axis of rotation with the fiber core; using the ferrule distance data to determine a position of the true ferrule center relative to the optical fiber core; and measuring the concentricity as the distance between the true center of the ferrule and the optical fiber core.
Abstract:
Methods of reshaping ferrules used in optical fiber cables assemblies are disclosed. The reshaping methods reduce a core-to-ferrule concentricity error (E), which improves coupling efficiency and optical transmission. The methods include measuring a true center of the ferrule, wherein the true center is based on an outer surface of the ferrule; and reshaping at least a portion of the ferrule to change the true center of the ferrule, wherein the reshaping includes enlarging a portion of the ferrule. A variety of reshaping techniques are also disclosed.
Abstract:
A non-contact method of measuring an insertion loss of a DUT connector is disclosed. The DUT connector has a first ferrule with a first optical fiber and a first end face. The method utilizes a reference connector having a second ferrule with a second optical fiber and a second end face. The method includes: axially aligning the first and second ferrules so that the first and second end faces are confronting and spaced apart to define a gap with an axial gap distance d; measuring values of the insertion loss between the first and second optical fibers for different gap distances d>0; and estimating a value for the insertion loss for a gap distance of d=0 based on the measured values of the insertion loss when d>0.
Abstract:
A controlled-contact method of measuring an insertion loss of a compressible DUT having a first ferrule with a first optical fiber and a first end face is disclosed. The method utilizes a compressible reference connector having a second ferrule with a second optical fiber and a second end face. The method includes: axially aligning the first and second ferrules to define a gap with an axial gap distance of greater than 150 μm; moving the reference connector at a connector velocity in the range from 1 mm/s to 5 mm/s; when the gap distance is less than 150 μm, reducing the connector velocity to between 10 μm/s and 500 μm/s until contact while continuing to measure the coupled optical power; after contact, increasing the connector velocity as the reference and DUT connector axially compress. The insertion loss is determined from ongoing measurements of the coupled optical power.
Abstract:
A non-contact method of measuring an insertion loss of a DUT connector is disclosed. The DUT connector has a first ferrule with a first optical fiber and a first end face. The method utilizes a reference connector having a second ferrule with a second optical fiber and a second end face. The method includes: axially aligning the first and second ferrules so that the first and second end faces are confronting and spaced apart to define a gap with an axial gap distance d; measuring values of the insertion loss between the first and second optical fibers for different gap distances d>0; and estimating a value for the insertion loss for a gap distance of d=0 based on the measured values of the insertion loss when d>0.
Abstract:
A non-contact method of measuring an insertion loss of a device-under-test (DUT) connector is disclosed. The method includes arranging the DUT connector and a reference connector so that their respective ferrule ends are confronting and spaced apart. The method also includes moving the reference and DUT connectors closer together while measuring the insertion loss and while also actively maintaining alignment of the first and second ferrules using a position measurement system. The insertion loss for the DUT connector is obtained by estimating a value for the insertion loss at a position where the end faces of the reference and connector ferrules would come into contact.
Abstract:
A non-contact method of measuring an insertion loss of a DUT connector is disclosed. The DUT connector has a first ferrule with a first optical fiber and a first end face. The method utilizes a reference connector having a second ferrule with a second optical fiber and a second end face. The method includes: axially aligning the first and second ferrules so that the first and second end faces are confronting and spaced apart to define a gap with an axial gap distance d; measuring values of the insertion loss between the first and second optical fibers for different gap distances d>0; and estimating a value for the insertion loss for a gap distance of d=0 based on the measured values of the insertion loss when d>0.