METHODS AND SYSTEMS FOR STIFFENING EXTRUDATES

    公开(公告)号:US20250010513A1

    公开(公告)日:2025-01-09

    申请号:US18708185

    申请日:2022-11-15

    Abstract: A system (100) for manufacturing an extrudate (10), such as a honeycomb body, is provided. The system comprises an extruder (102). The extruder is configured to form an extrudate from a wet mixture, such as a ceramic forming mixture. The system further comprises a radiative heat assembly (104). The radiative heat assembly is configured to heat the extrudate. The radiative heat assembly comprises one or more IR light sources (112). The one or more IR light sources are arranged as one or more rings around the extrudate. The system further comprises a differential pressure assembly (108). The differential pressure assembly is configured to remove at least a portion of water vapor from around the extrudate. The differential pressure assembly can direct an air flow out of a chamber (136) formed by a housing (132) surrounding the radiative heat assembly. Alternatively, the differential pressure assembly can direct an air flow into the chamber.

    MULTI- WALL THICKNESS, THIN-WALLED HONEYCOMB BODIES, AND EXTRUSION DIES AND METHODS THEREFOR

    公开(公告)号:US20210362370A1

    公开(公告)日:2021-11-25

    申请号:US16954250

    申请日:2018-12-16

    Abstract: A thin-walled honeycomb body (100) having a plurality of repeating cell structures (110) formed of intersecting porous thick walls (112V, 112H) and thin walls (114V, 114H). Each repeating cell structure (110) is bounded on its periphery by the thick walls (112V, 122H) of a first transverse thickness (Tk) and the thin walls (114V, 114H) have a second transverse thickness (Tt) that subdivides each repeating cell structure (110) into between 7 and 36 individual cells (108). In the thin-walled honeycomb body (100), the first transverse thickness (Tk) of the thick walls (112V, 112H) is less than or equal to 0.127 mm (0.005 inch) and the second transverse thickness (Tt) of the thin walls (114V, 114H) is less than or equal to 0.0635 mm (0.0025 inch), and Tk>Tt. Honeycomb extrusion dies and methods of manufacturing the thin-walled honeycomb body (100) having thick walls (112V, 112H) and thin walls (114V, 114H) are provided.

    SYSTEMS AND METHODS FOR STIFFENING WET EXTRUDATE BY CIRCUMFERENTIAL IRRADIATION

    公开(公告)号:US20220332012A1

    公开(公告)日:2022-10-20

    申请号:US17634771

    申请日:2020-08-07

    Abstract: An extrusion system (100) according to certain aspects includes at least one infrared emitting device (102) arranged in a generally cylindrical shape with a hollow interior. The at least one infrared emitting device (102) is positioned downstream of an outlet of an extrusion die (110) to irradiate a perimeter of wet extrudate material in a uniform manner to form stiffened wet extrudate material (116) before such material is received by an extrudate support channel (118). The at least one infrared emitting device (102) generally uniformly stiffens the skin of the wet extrudate material (116) to resist mechanical deformation of the extrudate material during subsequent handling steps. Such skin stiffening allows for increased tolerance of handling forces and permits extrusion of softer wet extrudate material without compromising the shape of a fired ceramic product.

    METHODS FOR PRODUCTING THERMALLY STRENGTHENED GLASS WITH ENHANCED STRENGTH PROPERTIES

    公开(公告)号:US20200255317A1

    公开(公告)日:2020-08-13

    申请号:US16639295

    申请日:2018-08-17

    Abstract: Thermally treating a glass sheet by holding the glass sheet between first and second gas bearings, the glass sheet having first and second major surfaces on opposite sides thereof and an edge surface surrounding the sheet and connecting the first and second major surfaces, the glass sheet being held with the first major surface adjacent to the first gas bearing and the second major surface adjacent to the second gas bearing, a glass of the glass sheet having a glass softening temperature, and, while holding the glass sheet between the first and second gas bearings, maintaining the glass sheet at a viscosity η(t) for a time t such that the value of the expression (30 MPa times the integral from 0 to t of t/η(t) with respect to t) is within the range of from 10 to 106.

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