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11.
公开(公告)号:US10940609B2
公开(公告)日:2021-03-09
申请号:US15659607
申请日:2017-07-25
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Kevin Robert Czinger , Broc William TenHouten , Stuart Paul Macey , David Charles O'Connell , Jon Paul Gunner , Antonio Bernerd Martinez , Narender Shankar Lakshman
IPC: B62D65/02 , B62D25/00 , B33Y80/00 , B21B1/00 , B28B1/00 , B23K26/342 , B23K26/38 , B23K26/40 , B23K26/00 , B22F3/105 , B22F5/10 , G06F30/15 , B29C64/124 , B29C64/153 , B22F3/00 , B62D27/02 , B23K101/28 , B23K103/10 , B29C64/10 , B23K103/08 , B23K103/14 , B23K103/04 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B23K26/21 , B23K101/00 , B22F3/115
Abstract: Some embodiments of the present disclosure relate to an additively manufactured transport structure. The transport structure includes cavities into which components that use an external interface are inserted. A plurality of components are assembled and integrated into the vehicle. In an embodiment, the components and frame are modular, enabling reparability and replacement of single parts in the event of isolated failures.
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公开(公告)号:US20200290241A1
公开(公告)日:2020-09-17
申请号:US16884808
申请日:2020-05-27
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Jon Paul Gunner , Narender Shankar Lakshman
IPC: B29C33/38
Abstract: Techniques for producing panels such as for use in a vehicle, boat, aircraft or other transport structure or mechanical structure using a 3-D-printed tooling shell are disclosed. A 3-D printer may be used to produce a tooling shell containing Invar and/or some other material for use in molding the panels. A channel may be formed in a 3-D printed tooling shell for enabling resin infusion, vacuum generation or heat transfer. Alternatively, or in addition to, one or more hollow sections may be formed within the 3-D printed tooling shell for reducing a weight of the shell. The panel may be molded using the 3-D printed tooling shell.
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13.
公开(公告)号:US20190146456A1
公开(公告)日:2019-05-16
申请号:US15809913
申请日:2017-11-10
Applicant: Divergent Technologies, Inc.
Inventor: Kevin Robert Czinger , Broc William TenHOUTEN , Antonio Bernerd Martinez , Steven Blair Massey , Narender Shankar Lakshman , Bill David Kreig , Jon Paul Gunner , David Brian TenHOUTEN , Eahab Nagi El Naga , Muhammad Faizan Zafar
IPC: G05B19/4099 , G06F17/50 , B28B1/00 , B22F3/105
Abstract: A high precision Interface Node is disclosed. The Interface Node includes an integrated structure including one or more complex or sophisticated features and functions. The Interface Node may connect with another component or a Linking Node. The Interface Node is manufactured to achieve high precision functionality while enabling volume production. Current additive manufacturing technologies allow for the printing of high precision features to be manufactured, but generally this is performed at a slower rate. Consequently, in one aspect, the size of the Interface Nodes is reduced in order to overcome at least part of the slower production volume caused by creating the high precision Interface Nodes. The components and Linking Nodes to which the Interface Node is connected may only have basic features and functions. Accordingly, this latter category of components may use a high print rate and thus high production volume. In other embodiments, these low precision components may also be produced using a non-print manufacturing technology, such as casting, forging, etc., that may provide the requisite high throughput, or to high precision machined parts that lack the geometric flexibility of the Interface Node. In an embodiment, the Interface Nodes may be connected to other components via a Linking Node.
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14.
公开(公告)号:US20190030605A1
公开(公告)日:2019-01-31
申请号:US15659601
申请日:2017-07-25
Applicant: Divergent Technologies, Inc.
Inventor: Broc William TenHOUTEN , Kevin Robert Czinger , Stuart Paul Macey , David Charles O'Connell , Jon Paul Gunner , Antonio Bernerd Martinez , Narender Shankar Lakshman
IPC: B22F3/115 , B28B1/00 , B22F3/00 , B62D27/02 , B62D31/02 , B62D65/02 , G06F17/50 , B29C64/153 , B29C64/124
Abstract: Some embodiments of the present disclosure relate to additively manufactured vehicle exterior structures, designed to enclose the vehicle surface and support required operational loads. The vehicle structure includes cavities into which components that require an external interface are inserted. A plurality of components are assembled and integrated into the vehicle structure. The structure may be 3-D printed using multiple printing techniques applied in parallel or in series. In an embodiment, the components and structure are modular, use multiple materials and manufacturing techniques, and enable reparability and replacement of single parts.
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15.
公开(公告)号:US20240139994A1
公开(公告)日:2024-05-02
申请号:US18404731
申请日:2024-01-04
Applicant: Divergent Technologies, Inc.
Inventor: Kevin Robert Czinger , Broc William Tenhouten , Stuart Paul Macey , David Charles O'Connell , Jon Paul Gunner , Antonio Bernerd Martinez , Narender Shankar Lakshman
IPC: B28B1/00 , B22F3/00 , B22F5/10 , B22F10/00 , B22F10/25 , B22F10/28 , B23K26/00 , B23K26/342 , B23K26/38 , B23K26/40 , B29C64/124 , B29C64/153 , B33Y80/00 , B62D27/02 , G06F30/15
CPC classification number: B28B1/001 , B22F3/002 , B22F5/10 , B22F10/00 , B22F10/25 , B22F10/28 , B23K26/0006 , B23K26/342 , B23K26/38 , B23K26/40 , B29C64/124 , B29C64/153 , B33Y80/00 , B62D27/023 , G06F30/15 , B23K2101/28
Abstract: Some embodiments of the present disclosure relate to an additively manufactured transport structure. The transport structure includes cavities into which components that use an external interface are inserted. A plurality of components are assembled and integrated into the vehicle. In an embodiment, the components and frame are modular, enabling reparability and replacement of single parts in the event of isolated failures.
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16.
公开(公告)号:US11897163B2
公开(公告)日:2024-02-13
申请号:US17171867
申请日:2021-02-09
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Kevin Robert Czinger , Broc William TenHouten , Stuart Paul Macey , David Charles O'Connell , Jon Paul Gunner , Antonio Bernerd Martinez , Narender Shankar Lakshman
IPC: B62D25/00 , B62D65/02 , B28B1/00 , B33Y80/00 , B23K26/342 , B23K26/03 , B23K26/40 , B23K26/00 , B22F5/10 , G06F30/15 , B22F10/00 , B22F10/25 , B22F10/28 , B29C64/124 , B29C64/153 , B22F3/00 , B62D27/02 , B23K101/28 , B23K103/10 , B29C64/10 , B23K103/08 , B23K103/14 , B23K103/04 , B22F10/18 , B22F12/00 , B22F12/46 , B22F12/53 , B22F10/80 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B23K26/21 , B23K101/00 , B22F3/115
CPC classification number: B28B1/001 , B22F3/002 , B22F5/10 , B22F10/00 , B22F10/25 , B22F10/28 , B23K26/0006 , B23K26/03 , B23K26/342 , B23K26/40 , B29C64/124 , B29C64/153 , B33Y80/00 , B62D27/023 , G06F30/15 , B22F3/115 , B22F10/18 , B22F10/80 , B22F12/22 , B22F12/46 , B22F12/53 , B22F2999/00 , B23K26/21 , B23K2101/006 , B23K2101/28 , B23K2103/04 , B23K2103/10 , B23K2103/14 , B23K2103/15 , B29C64/10 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B62D25/00 , B62D65/02 , B22F2999/00 , B22F5/10 , B22F10/00 , B22F2999/00 , B22F10/00 , B22F3/115 , B22F2999/00 , B22F10/00 , B22F10/10 , B22F2999/00 , B22F10/25 , B22F3/115 , B22F2999/00 , B22F10/10 , B22F10/18 , B22F2999/00 , B22F5/10 , B22F10/25 , B22F2999/00 , B22F10/25 , B22F10/18
Abstract: Some embodiments of the present disclosure relate to an additively manufactured transport structure. The transport structure includes cavities into which components that use an external interface are inserted. A plurality of components are assembled and integrated into the vehicle. In an embodiment, the components and frame are modular, enabling reparability and replacement of single parts in the event of isolated failures.
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公开(公告)号:US20220355569A1
公开(公告)日:2022-11-10
申请号:US17583109
申请日:2022-01-24
Applicant: Divergent Technologies, Inc.
Inventor: Broc William TENHOUTEN , Thomas Samuel Bowden, JR. , Jon Paul Gunner
Abstract: The disclosure relates to additively manufactured (AM) composite structures such as panels for use in transport structures or other mechanized assemblies. An AM core may be optimized for an intended application of a panel. In various embodiments, one or more values such as strength, stiffness, density, energy absorption, ductility, etc. may be optimized in a single AM core to vary across the AM core in one or more directions for supporting expected load conditions. In an embodiment, the expected load conditions may include forces applied to the AM core or corresponding panel from different directions in up to three dimensions. Where the structure is a panel, face sheets may be affixed to respective sides of the core. The AM core may be a custom honeycomb structure. In other embodiments, the face sheets may have custom 3-D profiles formed traditionally or through additive manufacturing to enable structural panels with complex profiles. The AM core may include a protrusion to provide fixturing features to enable external connections. In other embodiments, inserts, fasteners, or internal channels may be co-printed with the core. In still other embodiments, the AM core may be used in a composite structure such as, for example a rotor blade or a vehicle component.
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公开(公告)号:US11260582B2
公开(公告)日:2022-03-01
申请号:US16162301
申请日:2018-10-16
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Broc William TenHouten , Thomas Samuel Bowden, Jr. , Jon Paul Gunner
IPC: B32B3/12 , B29C64/153 , B29C64/393 , B29C64/209 , B33Y80/00 , B32B27/12 , B32B37/14 , B33Y10/00 , B33Y50/02 , B32B3/26
Abstract: The disclosure relates to additively manufactured (AM) composite structures such as panels for use in transport structures or other mechanized assemblies. An AM core may be optimized for an intended application of a panel. In various embodiments, one or more values such as strength, stiffness, density, energy absorption, ductility, etc. may be optimized in a single AM core to vary across the AM core in one or more directions for supporting expected load conditions. In an embodiment, the expected load conditions may include forces applied to the AM core or corresponding panel from different directions in up to three dimensions. Where the structure is a panel, face sheets may be affixed to respective sides of the core. The AM core may be a custom honeycomb structure. In other embodiments, the face sheets may have custom 3-D profiles formed traditionally or through additive manufacturing to enable structural panels with complex profiles. The AM core may include a protrusion to provide fixturing features to enable external connections. In other embodiments, inserts, fasteners, or internal channels may be co-printed with the core. In still other embodiments, the AM core may be used in a composite structure such as, for example a rotor blade or a vehicle component.
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公开(公告)号:US10682821B2
公开(公告)日:2020-06-16
申请号:US15968510
申请日:2018-05-01
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Thomas Samuel Bowden, Jr. , Jon Paul Gunner , Antonio Bernerd Martinez , Ian Hawthorn Ashdown
IPC: B29C70/54 , B29C64/10 , B29C70/30 , B22F3/00 , B29C33/38 , B33Y80/00 , B22F3/105 , B22F3/24 , B29C33/40 , B29C33/56 , B29C33/30 , B22F7/06 , B33Y10/00 , B29C64/00 , B33Y30/00 , B29K307/04
Abstract: A system and method is provided for manufacturing a composite structure. In an exemplary aspect, the system includes multiple flexible tooling plates that are interlocked to each other to form a tooling surface for forming a composite structure to be manufactured. Moreover, the system includes an actuator array connected to the flexible plates and that can move the flexible plates relative to each other to adjust a contour of the tooling surface to correspond to a design contour of the composite structure to be manufactured.
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公开(公告)号:US20190061835A1
公开(公告)日:2019-02-28
申请号:US15687409
申请日:2017-08-25
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Broc William TenHouten , Kevin Robert Czinger , Chukwubuikem Marcel Okoli , Jon Paul Gunner , David Brian TenHouten , Antonio Bernerd Martinez , John Russell Bucknell , Muhammad Faizan Zafar , Thomas Samuel Bowden , William Bradley Balzer , Stuart Paul Macey , Zachary Meyer Omohundro , Matthew Michael O'Brien
Abstract: Apparatus and methods for joining nodes, extrusions, and panels are presented herein. Nodes, extrusions, and panels can be joined together using adhesive joining techniques. The adhesive joining techniques can be applied to additively manufactured nodes or extrusions, and sandwich panels. Sandwich panels can be additively manufactured and/or commercial off the shelf (COTS) components. There can be more than one type of a joint formed by the joining techniques. Exemplary types of j oints can use a liquid adhesive in conjunction with a vacuum and/or a film foam adhesive.
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