公开(公告)号：US10741556B2

公开(公告)日：2020-08-11

申请号：US15719014

申请日：2017-09-28

Applicant: GLOBALFOUNDRIES Inc.

Inventor： George R. Mulfinger ,  Lakshmanan H. Vanamurthy ,  Scott Beasor ,  Timothy J. McArdle ,  Judson R. Holt ,  Hao Zhang

IPC: H01L27/092 ,  H01L29/08 ,  H01L21/8238 ,  H01L29/78 ,  H01L29/165 ,  H01L21/02 ,  H01L29/167 ,  H01L21/285 ,  H01L29/66 ,  H01L21/265 ,  H01L29/45 ,  H01L23/485 ,  H01L21/768 ,  H01L29/417

Abstract: A method for forming a self-aligned sacrificial epitaxial cap for trench silicide and the resulting device are provided. Embodiments include a Si fin formed in a PFET region; a pair of Si fins formed in a NFET region; epitaxial S/D regions formed on ends of the Si fins; a replacement metal gate formed over the Si fins in the PFET and NFET regions; metal silicide trenches formed over the epitaxial S/D regions in the PFET and NEFT regions; a metal layer formed over top surfaces of the S/D region in the PFET region and top and bottom surfaces of the S/D regions in the NFET region, wherein the epitaxial S/D regions in the PFET and NFET regions are diamond shaped in cross-sectional view.

公开(公告)号：US20200243646A1

公开(公告)日：2020-07-30

申请号：US16262105

申请日：2019-01-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Wei Hong ,  George R. Mulfinger ,  Hui Zang ,  Liu Jiang ,  Zhenyu Hu

IPC: H01L29/08 ,  H01L29/66 ,  H01L21/28 ,  H01L29/78

Abstract: One illustrative method disclosed herein may include forming a first straight sidewall spacer adjacent a gate structure of a transistor, forming a second straight sidewall spacer on the first straight sidewall spacer and forming a recessed layer of sacrificial material adjacent the second straight sidewall spacer such that the recessed layer of sacrificial material covers an outer surface of a first vertical portion of the second straight sidewall spacer while exposing a second vertical portion of the second straight sidewall spacer. In this example, the method may also include removing the second vertical portion of the second straight sidewall spacer, removing the recessed layer of sacrificial material and forming an epi material such that an edge of the epi material engages the outer surface of the first vertical portion of the second straight sidewall spacer.

公开(公告)号：US20200020770A1

公开(公告)日：2020-01-16

申请号：US16033812

申请日：2018-07-12

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Yi Qi ,  Hsien-Ching Lo ,  Xusheng Wu ,  Hui Zang ,  Zhenyu Hu ,  George R. Mulfinger

IPC: H01L29/08 ,  H01L29/66 ,  H01L21/8234

Abstract: Structures for field-effect transistors and methods for forming field-effect transistors. A sidewall spacer is arranged adjacent to a sidewall of a gate structure. The sidewall spacer includes a first section and a second section arranged over the first section. The first section of the sidewall spacer is composed of a first dielectric material, and the second section of the sidewall spacer is composed of a second dielectric material different from the first dielectric material. A source/drain region includes a first section arranged adjacent to the first section of the sidewall spacer and a second section arranged adjacent to the second section of the sidewall spacer. The second section of the source/drain region is spaced by a gap from the second section of the sidewall spacer.

公开(公告)号：US10396078B2

公开(公告)日：2019-08-27

申请号：US16002070

申请日：2018-06-07

Applicant: GLOBALFOUNDRIES INC.

Inventor： Judson R. Holt ,  Christopher D. Sheraw ,  Timothy J. McArdle ,  Matthew W. Stoker ,  Mira Park ,  George R. Mulfinger ,  Yinxiao Yang

IPC: H01L27/092 ,  H01L21/8234 ,  H01L21/8238 ,  H01L21/84 ,  H01L27/12

Abstract: The disclosure is directed to an integrated circuit structure. The integrated circuit structure may include: a first device region laterally adjacent to a second device region over a substrate, the first device region including a first fin and the second device region including a second fin; a first source/drain epitaxial region substantially surrounding at least a portion of the first fin; a spacer substantially surrounding the first source/drain epitaxial region, the spacer including an opening in a lateral end portion of the spacer such that the lateral end portion of the spacer overhangs a lateral end portion of the first source/drain epitaxial region; and a liner conformally coating the lateral end portion of the first source/drain epitaxial region beneath the overhanging lateral end portion of the spacer, wherein the liner includes an electrical insulator.

公开(公告)号：US20190027370A1

公开(公告)日：2019-01-24

申请号：US15653594

申请日：2017-07-19

Applicant: GLOBALFOUNDRIES Inc.

Inventor： George R. Mulfinger ,  Hyun-Jin Cho ,  Anil Kumar ,  Timothy J. McArdle

IPC: H01L21/306 ,  H01L29/08 ,  H01L21/02 ,  H01L29/06 ,  H01L29/66

Abstract: Methods of forming a field-effect transistor. A gate structure is formed that overlaps with a channel region in a semiconductor fin. The semiconductor fin is etched with a first etching process to form a cavity extending through the semiconductor fin and into a substrate fin underlying the semiconductor fin. After the cavity is formed, the semiconductor fin is etched selective to the substrate fin with a second etching process to widen a portion of the cavity.

公开(公告)号：US10777642B2

公开(公告)日：2020-09-15

申请号：US16262105

申请日：2019-01-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Wei Hong ,  George R. Mulfinger ,  Hui Zang ,  Liu Jiang ,  Zhenyu Hu

IPC: H01L29/08 ,  H01L21/8234 ,  H01L29/66 ,  H01L29/78 ,  H01L21/28

Abstract: One illustrative method disclosed herein may include forming a first straight sidewall spacer adjacent a gate structure of a transistor, forming a second straight sidewall spacer on the first straight sidewall spacer and forming a recessed layer of sacrificial material adjacent the second straight sidewall spacer such that the recessed layer of sacrificial material covers an outer surface of a first vertical portion of the second straight sidewall spacer while exposing a second vertical portion of the second straight sidewall spacer. In this example, the method may also include removing the second vertical portion of the second straight sidewall spacer, removing the recessed layer of sacrificial material and forming an epi material such that an edge of the epi material engages the outer surface of the first vertical portion of the second straight sidewall spacer.

公开(公告)号：US20180190768A1

公开(公告)日：2018-07-05

申请号：US15848591

申请日：2017-12-20

Applicant: GLOBALFOUNDRIES INC.

Inventor： Dina H. Triyoso ,  Timothy J. McArdle ,  Judson R. Holt ,  Amy L. Child ,  George R. Mulfinger

IPC: H01L29/06 ,  H01L29/78 ,  H01L21/762 ,  H01L29/66

CPC classification number: H01L29/0649 ,  H01L21/76224 ,  H01L21/7624 ,  H01L21/76264 ,  H01L29/66477 ,  H01L29/66628 ,  H01L29/7842 ,  H01L29/7846 ,  H01L29/78684

Abstract: A pFET includes a semiconductor-on-insulator (SOI) substrate; and a trench isolation within the SOI substrate, the trench isolation including a raised portion extending above an upper surface of the SOI substrate. A compressive channel silicon germanium (cSiGe) layer is over the SOI substrate. A strain retention member is positioned between at least a portion of the raised portion of the trench isolation and the compressive cSiGe layer. A gate and source/drain regions are positioned over the compressive cSiGe layer.

公开(公告)号：US09812453B1

公开(公告)日：2017-11-07

申请号：US15431334

申请日：2017-02-13

Applicant: GLOBALFOUNDRIES Inc.

Inventor： George R. Mulfinger ,  Lakshmanan H. Vanamurthy ,  Scott Beasor ,  Timothy J. McArdle ,  Judson R. Holt ,  Hao Zhang

IPC: H01L27/092 ,  H01L21/8238 ,  H01L21/265 ,  H01L21/285 ,  H01L21/02 ,  H01L29/66 ,  H01L29/45 ,  H01L29/167 ,  H01L29/165 ,  H01L29/78 ,  H01L29/08

CPC classification number: H01L27/0924 ,  H01L21/02532 ,  H01L21/26513 ,  H01L21/28518 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823828 ,  H01L21/823871 ,  H01L29/0847 ,  H01L29/165 ,  H01L29/167 ,  H01L29/456 ,  H01L29/665 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/7848

Abstract: A method for forming a self-aligned sacrificial epitaxial cap for trench silicide and the resulting device are provided. Embodiments include forming a Si fin in a PFET region and a pair of Si fins in a NFET region; forming epitaxial S/D regions; forming a spacer over the S/D region in the PFET region; forming a sacrificial cap over the S/D regions in the NFET region, merging the pair of Si fins; removing the spacer from the S/D region in the PFET region; forming silicide trenches over the S/D regions in the PFET and NEFT regions; implanting dopant into the S/D region in the PFET region while the sacrificial cap protects the S/D regions in the NFET region; removing the sacrificial cap; and forming a metal layer over top surfaces of the S/D region in the PFET region and top and bottom surfaces of the S/D regions in the NFET region.