Abstract:
A method of deploying a cable into a wellbore penetrating a subterranean formation that includes providing a cable. The cable includes an insulated conductor; an armor wire layer surrounding the insulated conductor; and a polymeric material disposed in interstitial spaces formed between armor wires forming the armor wire layer, and in interstitial spaces formed between the at least one armor wire layer and the at least one insulated conductor. The method also includes introducing the cable into a wellbore and performing at least one operation in the wellbore utilizing the cable.
Abstract:
A small-diameter, continuously bonded cable and a method for manufacturing the same includes at least one longitudinally extending inner metallic component with a tie layer of an amended polymer material surrounding and bonded thereto in steps of heating and extruding. A longitudinally extending outer metallic component is radially spaced from the at least one inner metallic component and incased in a polymer material jacket layer in heating and extruding steps. The polymer materials insulate the metallic component for conducting electrical power and/or data signals.
Abstract:
An embodiment of a method of deploying a cable into a wellbore penetrating a subterranean formation comprises providing a cable, wherein the cable comprises at least one insulated conductor, at least one armor wire layer surrounding the insulated conductor, a polymeric material disposed in interstitial spaces formed between armor wires forming the at least one armor wire layer, and interstitial spaces formed between the at least one armor wire layer and insulated conductor, the polymeric material forming a continuously bonded layer which separates and encapsulates the armor wires forming the at least one armor wire layer, and whereby the polymeric material is extended to form a smooth polymeric jacket around the at least one armor wire layer, introducing the cable into a wellbore and performing at least one operation in the wellbore utilizing the cable.
Abstract:
A fiber optic thread assembly configured with a cumulative gap for mechanical responsiveness and protection from micro-bend damage. The assembly may be incorporated into a wireline or slickline cable for obtaining fiber optic readings of enhanced accuracy during an application in a well. The gap is uniquely tailored to allow for a natural reduction during deployment of the cable into the well, thereby providing the enhanced accuracy. However, the gap is also sufficient to help avoid micro-bend damage from the resulting mechanical responsiveness, which is attained upon deployment of the cable into the well.
Abstract:
Various cables for cable deployed electric submersible pumping systems and methods of manufacturing such cables are provided. The cable includes a power cable core and coiled tubing formed around the power cable core. The power cable core includes one or more conductors, insulation surrounding each conductor, and an elastomeric jacket extruded around the insulated conductors. Various mechanisms, systems, and methods are described to anchor the power cable core in the coiled tubing and to transfer weight from the power cable core to the coiled tubing.
Abstract:
Electrical cables and processes for making and using same. In some examples, the electrical cable can include one or more insulated electrical conductors and one or more metallic elements cabled together and a metallic layer disposed about the one or more insulated electrical conductors and the one or more metallic elements. The one or more metallic elements can partially fill a space located between the one or more insulated electrical conductors and the metallic layer. The one or more insulated electrical conductors can each include an electrically conductive core, a layer of electrically insulating material disposed about the electrically conductive core, and a layer of metallic strands disposed about the layer of electrically insulating material.
Abstract:
A fiber optic bundle for incorporation into a cable for use in a well. The bundle includes multiple fiber optic threads that are helically wound about one another at a zero degree lay angle for structural reinforcement. Further, the cable that employs the bundle may be coupled in nature and gas proof thereby rendering the fiber optics mechanically responsive for improved accuracy in detections during use in a well application.
Abstract:
An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.
Abstract:
An opto-electrical cable may include an opto-electrical cable core and a polymer layer surrounding the opto-electrical cable core. The opto-electrical cable core may include a wire, one or more channels extending longitudinally along the wire, and one or more optical fibers extending within each channel. The opto-electrical cable may be made by a method that includes providing a wire having a channel, providing optical fibers within the channel to form an opto-electrical cable core, and applying a polymer layer around the opto-electrical cable core. A multi-component cable may include one or more electrical conductor cables and one or more opto-electrical cables arranged in a coax, triad, quad configuration, or hepta configuration. Deformable polymer may surround the opto-electrical cables and electrical conductor cables.
Abstract:
A cable containing a conductive outer layer and methods for manufacturing the conductive outer layer and the cable are provided. A cable may include a cable core and a plurality of armor wire strength members that surround the cable core. The cable may also include a conductive outer layer disposed about the plurality of armor wire strength members that physically contacts at least one armor wire strength member of the plurality of armor wire strength members.