Abstract:
Apparatuses and processes for forming powder are disclosed. The apparatus includes a chamber having a head plate and an array of aerosol and burner nozzles attached to the head plate for generating aerosols and flames respectively. Powder is produced by atomizing a liquid composition to project an aerosol of droplets into the chamber and heating the aerosol with flames projected by the burner nozzles.
Abstract:
Disclosed is a surface treatment device with a robust nozzle configuration. The device includes a nozzle for ejecting a primary stream of combustible substance to a gaseous atmosphere in an ejection direction; an ignition unit configured to ignite the primary stream in a point of ignition; and an impermeable shield providing a planar surface that is substantially opposite to the ejection direction and has in front of the nozzle a hole that allows passage of the primary stream. The shield is positioned between the nozzle and the point of ignition of the primary stream. The shield is advantageously dimensioned to allow simultaneous passage of the primary stream ejected from the nozzle and a circumferential secondary stream of gas from the gaseous atmosphere via the hole.
Abstract:
An apparatus for forming an amorphous coating film by jetting flame containing particles of a flame spray material from a flame spray gun toward a base material, causing the particles to be melted by the flame, and cooling both the particles and the flame with the means of a cooling gas before they reach the base material. The apparatus includes a tubular member provided among the path along which the flame is jetted that it surrounds the flame passing through a melting zone in which the particles are melted. The tubular member has a flow channel for the cooling gas, formed along and integrally to the tubular member.
Abstract:
The present invention is directed to an apparatus for directing steam, hot water or hot water vapor and hot air onto a target area, the apparatus comprising a water container and a fuel container connected and supplying water and fuel to an applicator wand with an applicator head which generates steam and heat for application adjacent to the target area of application to the unwanted vegetation. Steam is generated immediately adjacent to the target area within the applicator head and combined with surplus heat from the steam generation process to produce heated steam and water vapor for application to the target area. In a preferred embodiment of the invention, the applicator wand is hand held, the applicator head having an inlet, an outlet and a body therebetween, the water and fuel being supplied to a steam generator and burner within the body of the applicator head which generates steam and hot air adjacent to the target area for application through the outlet to the target area.
Abstract:
A torch for thermal spraying stored rotatably in the front portion of a nozzle and having a discharge member with a droplet passage at the center, wherein a projection is formed at the tip of the discharge member, an air jet space allowing rotating air to be blown therein is formed at the rear of the discharge member projectedly from the discharge member by integrally forming with each other a plurality of arms disposed in an air jet cylinder, and a rotating force is given to the discharge member by the air blown from an air jet port disposed on the outside of the air jet space, so as to bring the rotational speed of the discharge member into the range of 800 to 6000 rpm, whereby thermal spraying can be performed on the internal surfaces of pipes and cylinders, and the thickness of a thermal spraying film can be optimized.
Abstract:
The present invention provides a spray gun with associated nozzle attachments for high deposition efficiency for thermal spray of high quality, dense, low oxide content coatings. The spray guns are used to produce coatings using a thermal spray process, a high velocity oxy-fuel process, a high velocity air-fuel process, cold spraying, and plasma spraying in which the process is characterised by having an over-expanded flow with a Mach number from about 1.0 to about 4.0 which have passageway section which diverges to the gun outlet. In one embodiment the nozzle attachment is another diverging section with a greater angle of divergence than the diverging nozzle section. In another embodiment the nozzle attachment includes the aforementioned diverging nozzle attachment section followed by a converging nozzle section having an outlet section through which the thermal spray is emitted.
Abstract:
A method and apparatus are provided for operating a small diameter thermal spray gun to thermal spray a coating onto a substrate. A liquid fuel and regeneratively heated air are swirled together within a mixing chamber, passed through a restricter plate orifice, and then passed into the combustion chamber to atomize the liquid fuel and mix the liquid fuel with the regeneratively heated air. The liquid fuel is then burned within a combustion chamber of a small diameter thermal spray gun to generate a high energy flow stream, into which a coating material is injected. The combustion chamber includes an inner sleeve with cooling ports which pass cooling air laterally therethrough. A flow nozzle directs the high energy flow stream towards the substrate. The flow nozzle transfers a heat flow from a first portion of the high energy flow stream to a second portion of the high energy flow stream, and provides a thermal barrier to retain heat within the high energy flow stream. The small diameter thermal spray gun may be tuned for operating with a wide variety of coating materials by replacing the combustion chamber inner sleeve and the flow nozzle thermal transfer member with alternative members.
Abstract:
A method and apparatus for thermal spraying a coating onto a substrate is provided wherein a coating material is transported within a high energy flow stream. A high energy flow stream, which includes the coating material, is generated within the thermal spray gun. A flow nozzle having a barrel directs the high energy flow stream towards the substrate. The flow nozzle includes a thermal transfer member for absorbing a heat flow from a first portion of the high energy flow stream, and transferring the heat flow back to a second portion of the high energy flow stream. Additionally, the thermal member provides a thermal barrier for retaining heat within the high energy flow stream by absorbing and retaining sufficient heat within the thermal flow nozzle so that the temperature gradient between the high energy flow stream and the flow nozzle is reduced, which reduces the amount of heat transferred therebetween. Further, the flow nozzle thermal transfer member may be replaced with alternative thermal transfer members to allow tuning of the thermal spray gun for use with a wide variety of coating materials.
Abstract:
The invention relates to a process for high-speed flame spraying of refractory wire and powder weld filler for the coating of surfaces, using at least two gas mix systems operating independently of each other, with which the wire or powder spray weld filler brought into the primary chamber is melted by primary heating flames arranged concentrically around a charging channel, accelerated with the resulting high-speed flame and conveyed through an expansion nozzle into a downstream secondary combustion chamber; the latter is streamed through while the molten plastic weld filler is carried along by the primary high-speed flame at supersonic speed, which runs into an axially centrally widened, downstream and water cooled secondary expansion nozzle, or into its bore, so that in the area of radially, axially and focusingly arranged secondary fuel gas-oxygen channels running into the secondary combustion chamber a partial vacuum area is produced and a hot gas mixture with low streaming pressures can be added, whereby in the secondary chamber radially, axially around the primary high-speed flame the heating gas mixture ignites, expands and because of a high flame temperature and extreme rates of flame propagation and combustion contributes to melting the remainder of the spray weld filler and to its additional acceleration.
Abstract:
Apparatuses and processes for forming powder are disclosed. The apparatus includes a chamber having a head plate and an array of aerosol and burner nozzles attached to the head plate for generating aerosols and flames respectively. Powder is produced by atomizing a liquid composition to project an aerosol of droplets into the chamber and heating the aerosol with flames projected by the burner nozzles.