Abstract:
For fabricating a field effect transistor on a semiconductor substrate in SOI (semiconductor on insulator) technology, an insulating block comprised of insulating material is formed on a thin semiconductor island comprised of semiconductor material. Semiconductor material is further grown from sidewalls of the semiconductor island to extend up along sidewalls of the insulating block to form a raised drain structure on a first side of the insulating block and the semiconductor island and to form a raised source structure on a second side of the insulating block and the semiconductor island. A drain and source dopant is implanted into the raised drain and source structures. A thermal anneal is performed to activate the drain and source dopant within the raised drain and source structures and such that the drain and source dopant extends partially into the semiconductor island. Drain and source silicides are formed within the raised drain and source structures. The insulating block is etched away to form a block opening. A gate dielectric comprised of a high dielectric constant material is deposited at a bottom wall of the block opening after the thermal anneal and after formation of the drain and source silicides. The block opening is filled with a conductive material to form a gate structure disposed over the semiconductor island. The portion of the semiconductor island disposed under the gate structure forms a channel region that is fully depleted during operation of the field effect transistor. In this manner, the gate dielectric comprised of the high dielectric constant material is formed after any process step using a relatively high temperature of greater than about 750° Celsius to preserve the integrity of the gate dielectric comprised of a high-K dielectric material.
Abstract:
A method for forming a double-gate SOI MOS transistor with a back gate formed by a laser thermal process is described. In this method, a back gate is formed in a semiconductor substrate and is subsequently amorphized by implanting an amorphization species such as germanium, silicon, and xenon. The amorphous back gate region is melted using a laser annealing process and subsequently recrystallized to form the back gate.
Abstract:
For fabricating a field effect transistor, a gate structure is formed on a gate dielectric on an active device area of a semiconductor substrate. An amorphization dopant and an extension dopant are implanted into exposed regions of the active device area to form drain and source extension junctions extending down to an extension depth within the semiconductor substrate. First and second spacers are formed at sidewalls of the gate structure. Any exposed regions of the active device area of the semiconductor substrate are etched down beyond the extension depth. The drain and source extension junctions remain disposed under the first and second spacers. A layer of doped amorphous semiconductor material is deposited to cover the structures on the semiconductor substrate and is doped with a contact dopant in an in-situ deposition process using a temperature of less than about 500° Celsius. The amorphous semiconductor material is polished down until the top surfaces of the gate structure and the first and second spacers are level with a top surface of the amorphous semiconductor material. The amorphous semiconductor material remaining to the first sidewall of the gate structure forms an elevated drain contact structure, and the amorphous semiconductor material remaining to the second sidewall of the gate structure forms an elevated source contact structure. A thermal anneal is performed using a temperature less than about 600° Celsius to activate the dopants within the drain and source extension junctions and within the drain and source contact structures. Such low temperatures preserve the gate dielectric comprised of a high-K dielectric material.
Abstract:
A low thermal budget method for making raised source/drain regions in a semiconductor device includes covering a silicon substrate and gate stacks with an amorphous silicon film, and then melting the film using a laser to crystallize the silicon. Subsequent dopant activation and silicidization are undertaken to render a raised source/drain structure while minimizing the thermal budget of the process.
Abstract:
For fabricating a field effect transistor in SOI (semiconductor on insulator) technology, an opening is etched through a first surface of a first semiconductor substrate, and a dielectric material is deposited to fill the opening. The dielectric material and the first surface of the first semiconductor substrate are polished down to form a dielectric island comprised of the dielectric material surrounded by the first surface of the first semiconductor substrate that is exposed. The semiconductor material of the first semiconductor substrate remains on the dielectric island toward a second surface of the first semiconductor substrate. A layer of dielectric material is deposited on a second semiconductor substrate. The first surface of the first semiconductor substrate is placed on the layer of dielectric material of the second semiconductor substrate such that the dielectric island and the first surface of the first semiconductor substrate are bonded to the layer of dielectric material. A drain extension region and a source extension region are formed by the drain and source dopant being implanted in the thinner semiconductor material disposed on the dielectric island. In addition, a drain contact region and a source contact region are formed by the drain and source dopant being implanted in the thicker semiconductor material of the first semiconductor substrate disposed to sides of the dielectric island.
Abstract:
A method of fabricating an integrated circuit with ultra-shallow source/drain junctions utilizes a dual amorphization technique. The technique creates a shallow amorphous region and a deep amorphous region 300 nm thick. The shallow amorphous region can be between 10-40 nm below the top surface of the substrate, and the deep amorphous region can be between 150-200 nm below the top surface of the substrate. The process can reduce gate over-melting effects. The process can be utilized for P-channel or N-channel metal oxide semiconductor field effect transistors (MOSFETs).
Abstract:
A method for making a ULSI MOSFET chip includes forming a transistor gate on a substrate and defining the contours of shallow source/drain extensions by implanting a first pre-amorphization (PAI) substance into the substrate. A sidewall spacer is then formed on the substrate next to the gate, and a second PAI substance is implanted into the substrate to defame the contours of a deep source/drain junction. Then, a dopant is provided on the surface of the substrate, and the portions of the substrate that contain PAI substances are silicidized to render the portions relatively more absorbing of laser energy. These pre-amorphized portions are then annealed by laser to melt only the pre-amorphized portions. During melting, the dopant is driven from the surface of the substrate into the pre-amorphized portions to thereby establish source/drain regions below the gate.
Abstract:
A gate structure of a field effect transistor is fabricated with a gate dielectric having a dielectric constant that is higher than the dielectric constant of silicon dioxide (SiO2) (i.e., a high dielectric constant material) for higher thickness of the gate dielectric for field effect transistors having scaled down dimensions of tens of nanometers. A blocking layer is deposited on a top surface of a semiconductor substrate, and a vertical opening is etched in the blocking layer. Spacers having a substantially triangular shape are formed on sidewalls of the vertical opening to form a trapezoidal opening having sidewalls of the spacers and a bottom wall of the top surface of the semiconductor substrate. The trapezoidal opening is filled with a dielectric material at a bottom portion of the trapezoidal opening to form a gate dielectric of the field effect transistor. The gate dielectric has a trapezoidal shape with a larger width toward the top from the bottom of the gate dielectric for maximizing charge carrier accumulation in the channel of the MOSFET for enhanced speed performance of the MOSFET. In addition, with higher thickness of the gate dielectric, undesirable charger carrier tunneling through the gate dielectric is minimized. The top portion of the trapezoidal opening is filled with a conductive material to form a gate electrode having a trapezoidal shape with a larger width toward the top from the bottom of the gate electrode with the bottom of the gate electrode contacting the top of the gate dielectric. With a trapezoidal shape for the gate electrode, a higher volume of gate electrode results in lowered gate resistance for enhanced speed performance of the MOSFET.
Abstract:
A MOS transistor and a method of fabricating the same for Ultra Large Scale Integration applications includes a composite gate structure. The composite gate structure is comprised of a main gate electrode and two assisted-gate electrodes disposed adjacent to and on opposite sides of the main gate electrode via an oxide layer. Areas underneath the two assisted-gate electrodes form ultra-shallow “pseudo” source/drain extensions. As a result, these extensions have a more shallow depth so as to enhance immunity to short channel effects.
Abstract:
An ultra-large-scale integrated (ULSI) circuit includes MOSFETs which have different threshold voltages and yet have the same channel characteristics. The MOSFETs include gate structures or gate stacks with a silicon and germanium material provided over a seed layer. The seed layer can be a 20-40 Å polysilicon layer. An amorphous silicon layer is provided over the silicon and germanium material, and a cap layer is provided over the amorphous silicon layer. The polysilicon material is implanted with lower concentrations of germanium, where lower threshold voltage MOSFETs are required. Over a range of 0-60% concentration of germanium, the threshold voltage can be varied by roughly 240 mV.