Abstract:
A resonator for a vehicle, which reduces intake noise by using a resonance chamber for frequency tuning, includes an outer pipe having a first outer pipe with an inlet for introducing external air and a second outer pipe with an outlet for discharging the air introduced into the inlet to outside, an inner pipe disposed inside the outer pipe and having a plurality of slits for giving a passage of air, and an expansion pipe inserted between the outer pipe and the inner pipe to partition a space between the outer pipe and the inner pipe into a plurality of spaces and thus partition the resonance chamber into a plurality of regions.
Abstract:
An intake manifold is provided with a chamber member provided with an exhaust port and a chamber formed therein, a port member provided with an intake groove forming a ventilation passage bent so as to be communicated with the exhaust port and the chamber of the chamber member when the chamber member and the port member are welded together, and a cover member that covers the port member from a side opposite to the welded side between the chamber member and the port member. The intake groove has an outer wall surface opposing to the chamber member is formed with a reinforcing member so as to protrude from at least one of the port member side or chamber member side toward another one thereof, and the reinforcing member extends along an extending direction of the intake groove, the reinforcing member is welded to another reinforcing member protruding from another outer wall surface of the port member and chamber member, or from the port member and the chamber member.
Abstract:
An air intake control valve includes a body extending to divide an inner portion of a surge tank of a multi-cylinder internal combustion engine into two portions, the body serving as a divided surface to divide the inner portion of the surge tank into the two portions, a valve element operated to rotate for opening and closing a fluid passage formed at the body, and a seal member sealing between a sealed surface of the surge tank and an outer periphery of the body, the seal member including a seal portion constituted by two contact portions that make contact with the sealed surface in a state where the two contact portions extend in directions opposite from each other relative to the divided surface.
Abstract:
A method for producing an intake module may include providing a housing and at least one intercooler arranged therein; forming at least two housing parts via injection moulding from plastic; inserting at least one intercooler into at least one of the housing parts; wherein the housing parts, with at least one intercooler inserted therein, are welded together to form the housing; and wherein the intercooler has contact points to at least two of the housing parts.
Abstract:
A distributor incorporates a heat exchanger mounted in the interior space of the distributor while being made integral with the wall of the body of the distributor by at least one side flange. The distributor is characterized in that its two constituent parts (5 and 5′) are joined by welding opposing joining edges (6 and 6′), the edges (6, 6′) being connected physically to one another in an airtight manner along a contact area (7) in the form of a peripheral continuous band, surrounding the outer periphery of the flange (4), and mechanically connected, in a localized and discontinuous way, to the flange (4) by engagement at through openings (8) and/or at deformed or radius-chamfered areas of the latter. A process of manufacturing the distributor is also described.
Abstract:
A method for manufacturing a resonator is disclosed in which a sleeve insert is placed into a fixture within a blow molding apparatus. The sleeve insert has a wall with a first plurality of apertures in the wall at a first axial distance and a second plurality of apertures in the wall at a second axial distance. A parison is slid over the sleeve insert; the mold is clamped over the parison causing the parison to press into the sleeve insert at three locations: near the ends of the sleeve insert and at a location between the pluralities of apertures; and air is blown into the sleeve insert, via a blow pin, to expand the parison into the walls of the mold to form cavities proximate the first and second pluralities of aperatures. After cooling, the mold opens to release the newly formed resonator.
Abstract:
A resonator is disclosed which includes: a sleeve insert and an outer duct sealingly coupled to the sleeve insert. The sleeve insert has a wall with a first aperture in the wall at a first axial distance, a second aperture in the wall at a second axial distance, and a rib extending radially outwardly with the rib located between the first and second apertures. The outer duct sealingly couples to the sleeve insert proximate first and second ends of the inner sleeve and at the rib. The sleeve insert and the outer duct are formed of plastic materials which are coupled by welding or via o-rings placed on the sleeve insert. Cavities, in the vicinity of the apertures, are formed in the outer duct. The cavities, which are fluidly coupled to the sleeve insert via the apertures, attenuate noise.
Abstract:
A friction-weld interface device for improving a structural strength of an assembly includes a first component having a concave tapered surface. The friction-weld interface also includes a second component having a convex tapered surface that is complementary to and is configured to receive the concave tapered surface of the first component. The assembly is formed by friction welding the concave tapered surface to the convex tapered surface. The friction-weld interface device may be used to assemble an air-intake manifold for an internal combustion engine, wherein the air-intake manifold is at least partially joined by the process of friction welding.
Abstract:
A resin intake manifold is provided with two separated bodies manufactured by connecting protrusions of weld portions of the separated bodies to each other in accordance with a vibration welding, and a cover wall in which one of the weld portions is arranged in an inner side or an outer side of the protrusion with leaving space with the protrusion. The protrusions of the weld portions are respectively provided with parallel protrusion portions extending in parallel to a vibrating direction of the vibration welding, and a cover wall arranged at a position in an orthogonal direction to the vibrating direction in the parallel protrusion portions is provided with an extension portion extending to the separated body in the other side welded to the separated body provided with the cover wall, in such a manner as to prevent a burr generated at a time of welding the parallel protrusion portion from getting over the cover wall arranged at the position in the orthogonal to the vibrating direction in the parallel protrusion portion. A recess groove receiving the extension portion is arranged in a side of the other side separated body.
Abstract:
A lower manifold for a V-style internal combustion engine comprising at least three shells: a top shell for mating with an upper manifold; a left shell for mating with a left engine head; and a right shell for mating with a right engine head. The three shells are formed independently by injection molding and are joined as by vibration welding when aligned in a welding jig. The molds for the left and right shells are formed such that the seal ring groove has a rectangular cross-section having sidewalls perpendicular to the lower shell surface because each left and right shell has its own draft angle preferably perpendicular to its lower shell surface. The method and apparatus of the invention permits runner cross-sections to be significantly rounded, which improves air flow characteristics of the runners.