Abstract:
The disclosure provides an air/exhaust system for a vehicle, including a vented exhaust outlet with an inner tube and an outer tube having vents that draw air into a gap between the tubes to mix with exhaust from the inner tube and discharge cooled exhaust, an exhaust shield for reducing the noise emanating from the exhaust pipe, an exhaust collector with an inlet body, a neck body that causes the flow of the exhaust to converge and an expansion cone defining an expansion angle that improves distribution of exhaust flow across a catalytic converter. The catalytic converter has an inlet matrix brick formed from a foil that is thicker than a foil used to form an outlet matrix brick to improve the durability and performance. Finally, the system includes an intake duct with an interface having fingers that contact a frame member to inhibit wear of the intake duct.
Abstract:
An intake manifold is provided that controls swirl on entry to a combustion chamber. Each intake manifold includes a fin or rib portion positioned to reduce or eliminate swirl induced by the configuration of the intake manifold, particularly when used in a large engine having a left bank and a right bank of combustion chambers. By controlling swirl induced by the intake manifold, swirl consistency is improved between engine cylinders and between the left bank and the right bank, improving the consistency of power output and reducing emissions, particularly particulate emissions, also called smoke.
Abstract:
Vehicle engine systems and load path brackets for such systems are presented. The load path brackets can be positioned between an air intake system and a cylinder bank of an engine. In some embodiments, the load path brackets can be operatively connected to a surge tank at a first end and to a cylinder head cover at a second end. The load path brackets can be constructed, positioned, and/or oriented to absorb or transfer forces acting upon the engine system during impacts. For instance, the load path brackets can be arranged such that a longitudinal axis of a portion of load path bracket is positioned based on a predetermined force direction of a predetermined impact force.
Abstract:
A pipe system for a fluid, in particular a gas of an intake system (10) or a turbocharger of an internal combustion engine is disclosed. Also disclosed is a method and an apparatus for connecting at least one duct part (12) of a pipe system (10). The pipe system (10) has at least one blow-molded duct part (12) made of plastic and at least one fitting (18) for connecting the at least one blow-molded duct part (12) with another part (20) of the pipe system (10). The fitting (18) is inserted tight in the at least one blow-molded duct part (12). The at least one blow-molded duct part (12) is shrinked onto the at least one fitting (18).
Abstract:
The present disclosure refers to a mixing pipe for mixing recirculated exhaust gas and air, preferably supplied by a high pressure compressor, and supplying a mixture of the exhaust gas and the air to a plurality of combustion chambers of an internal combustion engine. The mixing pipe may comprise a first mixing pipe section having a mixing pipe inlet and a mixing pipe outlet. The distance between the mixing pipe inlet and the mixing pipe outlet may have a predetermined length, wherein the predetermined length of the first mixing pipe section is configured to achieve a defined mixing ratio of the exhaust gas and the air at the mixing pipe outlet.
Abstract:
A method for designing an air intake apparatus. The method includes receiving an indication of a requirement. A number of structural members to be used in the air intake and, optionally, one or more dimensions corresponding to the structural members are determined based at least in part on the requirement. A three-dimensional model of an air intake is generated based at least in part on the plurality of structural members and presented. One or more two-dimensional models may be generated based on the three-dimensional model and may further be output as manufacturing diagrams.
Abstract:
A resin intake manifold is provided with two separated bodies manufactured by connecting protrusions of weld portions of the separated bodies to each other in accordance with a vibration welding, and a cover wall in which one of the weld portions is arranged in an inner side or an outer side of the protrusion with leaving space with the protrusion. The protrusions of the weld portions are respectively provided with parallel protrusion portions extending in parallel to a vibrating direction of the vibration welding, and a cover wall arranged at a position in an orthogonal direction to the vibrating direction in the parallel protrusion portions is provided with an extension portion extending to the separated body in the other side welded to the separated body provided with the cover wall, in such a manner as to prevent a burr generated at a time of welding the parallel protrusion portion from getting over the cover wall arranged at the position in the orthogonal to the vibrating direction in the parallel protrusion portion. A recess groove receiving the extension portion is arranged in a side of the other side separated body.
Abstract:
An intake module assembly for a vehicle engine is formed from a two-piece shell structure. First and second shells are aligned and joined together to form the entire air path from an air filter to an engine cylinder head. A throttle hose portion is formed as part of at least one of the first or second shells to conduct air to the throttle body and into the intake manifold. Other induction components such as an intake manifold, resonator, air filter holder, and throttle body components are also integrated into the first and second shells.
Abstract:
An opening long in the longitudinal direction of a duct wall is formed. The whole of the opening is covered with non-woven fabric, and the lateral width of the opening is set to be not shorter than {fraction (1/20)} of the circumferential length of the duct wall. Alternatively, a porous member is thermally welded with the head of an opening of a small cylindrical portion projecting from the duct wall of a duct body 1, while the duct body is prevented from deformation. In a method for manufacturing the air take duct, a high-melting molded piece is brought into contact with a hot plate so as to be heated. A low-melting molded piece is disposed at a distance from the hot plate so as to be heated by radiation heat from the hot plate.
Abstract:
A process of manufacturing vehicle manifolds particularly for attaching the manifold tubes to the base plate which is used to secure the manifold to the engine block. The manifold assembly includes a plurality of manifold tubes having at least one end secured to the base plate. The tubes are secured to the plate in groups utilizing a pool of epoxy isolated along the base plate by a ridge. The liquified epoxy flows around the tubes to secure the tubes within the plate once the epoxy is cured and hardened.