Abstract:
A pulse width modulation control is provided for a suction valve on a suction line, delivering refrigerant into a housing shell of a compressor. When the suction valve is closed, the pressure within the housing shell can become very low. Thus, a pressure regulator valve is included within the refrigerant system to selectively deliver a limited amount of refrigerant into the housing shell when the suction valve is closed. The delivery of this limited amount of refrigerant ensures that a specified pressure is maintained within the housing shell to achieve the most efficient operation while at the same time preventing problems associated with damage to electrical terminals, motor overheating and excessive discharge temperature.
Abstract:
A reciprocating piston compressor for use in a refrigerant compression circuit comprises first and second intake manifolds, first and second reciprocating piston compression units, an outlet manifold and a first pulsing valve. The intake manifolds segregate inlet flow into the compressor. The first and second reciprocating piston compression units receive flow from the first and second intake manifolds, respectively. The outlet manifold collects and distributes compressed refrigerant from the compression units. The first pulsing valve is mounted externally of the first intake manifold to regulate refrigerant flow into the first intake manifold. In another embodiment, a second valve is mounted externally of the second intake manifold to regulate flow into the second intake manifold, and the first and second valves are operated by a controller. The controller activates the first valve with variable width pulses having intervals less than an operating inertia of the refrigerant compression circuit.
Abstract:
A heating system includes a refrigerant boiler including a heat source for heating a refrigerant from a liquid state to a vapor state, a boiler outlet and a boiler inlet; a heat exchanger in fluid communication with the refrigerant boiler, the heat exchanger including a upper manifold having a heat exchanger inlet coupled to the boiler outlet, a lower manifold having a heat exchanger outlet coupled to the boiler inlet and a plurality of tubes connecting the upper manifold and the lower manifold, wherein refrigerant passes from the upper manifold to the lower manifold via gravity; and a fan moving air over the heat exchanger to define supply air for a space to be heated.
Abstract:
A compressor (20) has a case (22) and a crankshaft (38). The case has at least one cylinder (30 32). For each of the cylinders, the compressor includes a piston (34) mounted for reciprocal movement at least partially within the cylinder. A connecting rod (36) couples each piston to the crankshaft. The case has a wall through which the crankshaft extends. The case bears a lip seal as a primary seal (97). The lip seal engages an adjacent portion (86) of the crankshaft. The adjacent portion bears a coating (140).
Abstract:
A parallel flow heat exchanger system (10, 50, 100, 200) for heat pump applications in which single and multiple paths of variable length are established via flow control systems which also allow for refrigerant flow reversal within the parallel flow heat exchanger system (10, 50, 100, 200), while switching between cooling and heating modes of operation. Examples of flow control devices are an expansion device (80) and various check valves (70, 72, 74, 76). The parallel flow heat exchanger system may have converging or diverging flow circuits and may constitute a single-pass or a multi-pass evaporator together with and a multi-pass condenser.
Abstract:
A reciprocating compressor includes a cylinder block, a cylinder head, and a bypass unloader valve assembly. The cylinder block has a cylinder disposed therein. The cylinder head is secured to the cylinder block overlying the cylinder and has a suction plenum and a discharge plenum in selective fluid communication with the cylinder. The bypass unloader valve assembly is in operable communication with the cylinder head and is responsive to control signals to rapid cycle to allow for fluid communication of a refrigerant between the discharge plenum and the suction plenum.
Abstract:
A refrigerant system is provided with an expansion device that may be a thermostatic expansion device or an electronic expansion device. A bypass line selectively allows a portion of refrigerant to bypass the expansion device and to flow through a fixed restriction expansion device such as an orifice positioned in parallel configuration with the main expansion device. A valve selectively enables or blocks refrigerant flow through this bypass line depending on the volume of refrigerant required to circulate through the refrigerant system as defined by environmental conditions and a mode of operation. The valve can be a simple shutoff valve or a three-way valve selectively allowing or blocking refrigerant flow through a particular refrigerant line or lines. In one embodiment, the expansion device is the main expansion device for the refrigerant system. In the other embodiment, the expansion device is a vapor injection expansion device for expanding refrigerant for performing an economizer function. The present invention allows the use of a smaller expansion device, which can be more precisely controlled, while still allowing the accommodation of higher refrigerant mass flow when necessary.
Abstract:
An economized refrigerant vapor compression system (10) for water heating includes a refrigerant compression device (20), a refrigerant-to-water heat exchanger (30), an economizer heat exchanger (60), an evaporator (40) and a refrigerant circuit (70) providing a first flow path (OA, 70B, 70C, 70D) connecting the compression device (20), the refrigerant-to-liquid heat exchanger (30), the economizer heat exchanger (60) and the evaporator (40) in refrigerant circulation flow communication and a second flow path (70E) connecting the first flow path (62) through the economizer heat exchanger (60) to the compression device (20). The economizer heat exchanger (60) has a first pass (62) for receiving a first portion of the refrigerant having traversed the refrigerant-to-liquid heat exchanger and a second pass (64) for receiving a second portion of the refrigerant having traversed the refrigerant-to-liquid heat exchanger. The refrigerant system (10) has a bypass unloading branch (70F) with a c pass flow control device (92) connecting economizer (70E) and suction (OD) refrigerant lines for providing additional capacity adjustment.
Abstract:
A multi-rotor screw compressor includes a housing, a sun rotor, and first and second planet rotors. The first planet rotor intermeshes with the sun rotor to define a first compression pair. The second planet rotor intermeshes with the sun rotor to define a second compression pair. The first and second compression pairs are rotatably mounted in the housing. The housing includes a first port, a portion of which is in communication with the first compression pair, and a second port, a portion of which is in communication with the second compression pair. The portions of the first and second ports which communicate with the first and second compression pairs have a different geometry for offsetting pulsations in a working fluid flowing through the ports.
Abstract:
A variable speed electric drive for use in refrigerant systems includes an electric motor for driving an associated component at a variable speed that is a function of an operating frequency of the motor; and a control for supplying alternating discrete drive frequencies to the electric motor to provide a continuously variable speed drive of the associated component. The control cycles the drive frequency to the electric motor among the at least two discrete frequencies so that the variable average resultant speed at which the associated component is driven is a function of a combination of the selected at least two discrete frequencies.