Abstract:
A calibration technique, for a printer having a plurality of different color ink printheads, which includes printing and scanning a test pattern. The test pattern is printed by each printhead printing a plurality of swaths having a length and distanced apart from each other. An optical sensor is used to scan the printed test pattern. Calibration is performed for each head by reading the swath length and the relative spacing of the swath and comparing the length to the spacing. This comparison is used to find the directional error for each head.
Abstract:
A nozzle detection test pattern has been developed which can be sensed by an optical sensor located on an inkjet printer carriage. By having the same nozzle print ink drops on multiple pixels to form a single thickened test line during multiple passes of the printhead, it is possible to thereafter scan across such test line and automatically determine by the light contrast ratios which nozzles are not firing properly. A green light LED is used to illuminate the magenta, cyan and black test patterns as they are being sensed, and a blue light LED is used to illuminate the yellow test pattern as it is being sensed. A separate test pattern is used for each printhead ink color. The test pattern constitutes six rows with forty test lines on each row for a printhead having 240 active nozzles.
Abstract:
CDE is measured for each nozzle array, to enable modification of a mapping between input image data and intended printing marks to compensate for the CDE. Printing proceeds using the modified mapping, which is either an optical-density transformation of data to printing marks or a spatial-resolution relation between image data and intended pixel grid. The density transformation preferably includes a dither mask (but can be error-diffusion thresholding instead); the resolution relation includes scaling of image data to pixel grid. For some invention forms, CDE includes printing-density defects, measured and used to derive a correction pattern—in turn used to modify halftone thresholding. For other forms CDE includes swath-height error, but still this is measured and used to derive a correction pattern etc. For still other forms, however, CDE includes swath-height error and correction takes the form of scaling. When the halftoning forms are applied to plural-pass printing, a printmask is used to map the dither mask etc. to the nozzle array, enabling application of the correction to the mask. Halftone forms ideally uses a gamma function, though threshold or linear corrections are possible instead. Halftone correction is effective in single-pass printing. The swath-height correction can modify heights of all nozzle arrays. Computations are done at most only once for a full image.
Abstract:
A diagnostic technique allows an easy visual detection of poor media advance calibration. The diagnostic technique employs a print mode that prints different areas of the plot at different passes with a controlled amount of advances between them. The dot positioning error in the different areas has a non-systematic nozzle contribution, that tends to cancel out, and a systematic contribution due to the accumulative media advance error. Different patterns can be used to make the dot positioning error due to the accumulative media advance error show up. By increasing the number of media advances between the printing of sets of pixels, e.g. pixels in a horizontal line, the effect of accumulated errors and the apparent visual effect is increased.
Abstract:
A multicolor-printer has at least a first and a second print station, first and second optical sensors and a surface recordings comparator. The first and second print stations are arranged to print images on a surface of a moving recording medium. The first and second optical sensors view, at the first and second print stations, an area of the recording medium surface to obtain at least one first surface recording, in a manner related to the first print station's image printing, and second surface recordings, respectively. A storage is arranged to store the first surface recording. The surface recordings comparator is arranged to test, during the recording medium movement, for correspondence of second surface recordings with the stored first surface recording. The printer is arranged to repeatedly, within one image, register raster lines of the image of the second print station to corresponding raster lines of the image of the first print station in response to correspondences found between the first and second surface recordings.
Abstract:
A method and apparatus is used to detect and compensate for printhead rotation in an inkjet printer. The detecting operation includes receiving an initial image of a pattern taken from a medium as the printhead passes over the medium, receiving a subsequent image of the pattern taken from the medium as the printhead continues to pass over the medium, comparing the initial image of the pattern and the subsequent image of the pattern taken from the medium and identifying a rotation of the printhead in the inkjet printer passing over the medium if the comparison indicates the initial image of the pattern is rotated relative to the subsequent image of the pattern. The compensation operation includes modifying the timing settings associated with the firing of the nozzles in the inkjet printhead to compensate for the rotation of the printhead.
Abstract:
To compensate for color-calibration sensor drift, a measurement of bare-print-medium tonal value is taken in immediate time juxtaposition to each color test pattern; measured bare-medium tone is then used to correct color-patch readings. A line sensor or the like, on the scanning printhead carriage, is used for the reading. Preferably two such readings are taken, one at each end of each test pattern; ideally separate scans of the bare medium are taken without any test-pattern patch to develop longterm and short-term drift profiles, for refining the corrections. To compensate for calibration error due to runout in the carriage track—particularly for wide-bed printers—sensor response to bare medium is used to represent variations in carriage-to-medium spacing along the track; these variations are corrected in later sensor use.
Abstract:
A media-positioning sensor assembly in one embodiment of the invention is disclosed that includes a mechanism and a media-positioning sensor. The mechanism moves back and forth over media along a first axis. The media advances past the mechanism along a second axis perpendicular to the first axis. The media-positioning sensor is situated on the mechanism and is to detect positioning of the media relative to the mechanism along at least one of the first axis and the second axis.
Abstract:
A multicolor-printer has at least a first and a second print station, first and second optical sensors and a surface recordings comparator. The first and second print stations are arranged to print images on a surface of a moving recording medium. The first and second optical sensors view, at the first and second print stations, an area of the recording medium surface to obtain at least one first surface recording, in a manner related to the first print station's image printing, and second surface recordings, respectively. A storage is arranged to store the first surface recording. The surface recordings comparator is arranged to test, during the recording medium movement, for correspondence of second surface recordings with the stored first surface recording. The printer is arranged to repeatedly, within one image, register raster lines of the image of the second print station to corresponding raster lines of the image of the first print station in response to correspondences found between the first and second surface recordings.
Abstract:
By implementation of an optical scanner, the calibration of printheads of a printing mechanism may be performed in a relatively short period of time as compared to known techniques. In one respect, the time required to perform the calibration may be substantially reduced by virtue of the relatively wide field of view of the optical scanner. The relatively wide field of view generally enables for the scanning of test patterns to be performed with a relatively fewer number of scanning passes, thus reducing the time required to perform the scanning operations as well as the calibration operations. In addition, the scanning operations may yield relatively more accurate results as compared to known scanning operations. In one respect, optical scanners are capable of detecting smaller drops of ink on print media by virtue of their higher resolution capabilities. In another respect, all of the printed colors may be accurately detected through implementation of a red, green, blue (RGB) charge coupled device (CCD) contained in the optical scanners.