Abstract:
A gas compressor is employed downhole in a well for pressurizing formation gas. The gas compressor is driven by a downhole electrical motor. The downhole assembly also includes a pump. The pump might be located below the motor and driven by the same motor. In that event, the pump pumps liquid being produced by the formation downward to a liquid disposal formation. Also, the pump may pump the liquid to the surface, with the gas being delivered into a repressurizing zone.
Abstract:
A gas separator for a submersible centrifugal pump for a well separates gas from liquid components of the well fluid. The gas separator has a rotatably driven rotor. The rotor has an outer cylinder, an inner hub and a longitudinal vane that extends between the inner hub and outer cylinder. Notches are formed in the upper edge of the vanes. A discharge member, mounted above the rotor, has a depending skirt that extends into the notches. This defines a separate inner flow path for gas to flow out of the separator into the well. The unseparated portions of the well fluid flow in a clearance between the skirt and the housing into a pump intake. Supports extend out from the discharge member for securing the discharge member in the housing.
Abstract:
A centrifugal pump has alternating impellers and diffusers. One or more vent holes extend through one or more vanes of one or more diffusers. In an upthrust condition, high pressure production fluid from an upper impeller is able to pass through the one or more vent holes, and thereby exert force on the preceding impeller. The force exerted on the preceding impeller offsets the upthrust force acting against the preceding impeller.
Abstract:
Vibration of an electric submersible pump assembly is monitored to produce a vibration spectrum. The vibration spectrum is compared to a known vibration signature for a pump condition that precedes gas lock. The pump condition is at least one of an impeller rotating stall condition, a diffuser stall condition, a pre-surge condition, and percentage of free gas within the wellbore fluid. Operation of the pump is then adjusted in response to the similarity of the vibration spectrum to the vibration signature for the pump condition to prevent impending gas lock.
Abstract:
A submersible well pump assembly include a rotary pump driven by an electrical motor. A seal section operably connects between the motor and the pump for reducing a pressure differential between motor oil in the motor and well fluid surrounding the pump assembly. The pump assembly contains a sealed fluid. A sensor mounted to the well pump assembly detects contamination of the sealed fluid by well fluid encroaching into contact with the sealed fluid. The sensor may be mounted in the motor or the seal section to detect well fluid contamination of motor oil. The sensor may be mounted in a secondary pump that has that has temporary barriers to block the entry of well fluid into a buffer fluid contained in the secondary pump while the secondary pump is in a storage condition within a well.
Abstract:
An electric submersible motor is provided that includes a plurality of rotors and bearings mounted on a shaft, and a stator external to said rotors. A running clearance is located between an inner diameter of the stator and external diameter of the rotors, and includes a lubricating oil that includes a base hydrocarbon oil and a plurality of nanoparticles. Also provided is an improved lubricant oil and method of preparation thereof are provided. The lubricant oil includes a hydrocarbon containing base oil and a plurality of nanoparticles. The nanoparticles may be present in an amount up to 30% by volume.
Abstract:
A centrifugal pump has alternating impellers and diffusers. One or more vent holes extend through one or more vanes of one or more diffusers. In an upthrust condition, high pressure production fluid from an upper impeller is able to pass through the one or more vent holes, and thereby exert force on the preceding impeller. The force exerted on the preceding impeller offsets the upthrust force acting against the preceding impeller.
Abstract:
A latching mechanism for selectively disengaging an upper pump from a motor in an ESP. The latching mechanism comprises barbs formed on an upper end of an upper shaft that are engaged by a tool to lift the upper shaft until a lower end of the upper shaft disengages from an upper end of a motor shaft. When the upper pump is disengaged from the motor shaft, only a lower pump is driven by the motor and flow of well fluid is circulated past the disengaged upper pump via a bypass line. The upper pump shaft may reengage the motor shaft if additional lift is required.
Abstract:
A submersible pumping system for use downhole, wherein the system includes a pump, an inlet section for receiving fluid, a pump motor, and a viscometer. Pumping system operating parameters are adjusted based on wellbore fluid viscosity measured by the viscometer. The viscometer can be disposed deep in the wellbore, adjacent the pump, seal, motor, at the pump intake or anywhere on the pumping system. The viscometer may be connected to a control system for controlling the pumping system in response to viscosity measurement and may include a sonic viscometer. A method of operating a downhole submersible pumping system is included that measures fluid viscosity in the wellbore during production operations. Pumping parameters can be adjusted based on the measured viscosity.
Abstract:
Pump apparatus and methods of making and using same are disclosed. One inventive apparatus includes at least two pump stages having different performance characteristics combined in series to substantially match an intended pumping application. An inventive method includes selecting two or more pump stages having different performance characteristics that when combined in series overcome limitations of at least one of the pump stages.