One-step process for making a polymer composite coating with high barrier

    公开(公告)号:US11542347B2

    公开(公告)日:2023-01-03

    申请号:US16892269

    申请日:2020-06-03

    Abstract: This invention relates to a one-step process for making a polymer composite suspension for coating plastic films characterized in that a first polymer is synthesized in-situ optionally in the presence of other polymers and in the presence of clay. Preferably the polymer composite suspension comprises a) 1.0 to 11.0 wt % of clay or silane modified clay, b) 0.1 to 10.0 wt % of poly (acrylic acid), which is a copolymer of acrylic acid (AA) with at least one other monomer selected from 2-ethylhexyl acrylate (EHA), β-carboxyethyl acrylate (β-CEA), methacrylamidoethyl ethylene urea (WAM II) and ethoxylated behenyl methacrylate (β-FM), c) 1.0 to 15.0 wt % of other polymers, preferably poly (vinyl alcohol) and d) 70 to 97 wt % of water or mixture of water with 2-propanol. The coating films made from the suspensions show good barrier capabilities against water vapor and oxygen can be used to make barrier layers on or within plastic films for packaging applications. The invention also relates to methods for making silane modified clay usable in the process for making the suspensions.

    Silicate Polymeric Emulsion for High Barrier Coating

    公开(公告)号:US20210179813A1

    公开(公告)日:2021-06-17

    申请号:US16755619

    申请日:2018-10-25

    Inventor: Xu Li Siew Yee Wong

    Abstract: The present disclosure relates to a barrier layer composition comprising at least one silicate, a polymer emulsion and at least two silane coupling agents. The present disclosure also provides a method of preparing the barrier layer composition as disclosed herein. Advantageously, the barrier layer composition of the present disclosure exhibits low permeability toward gas and water vapor molecules. As such, the present invention also relates to a laminated film comprising a substrate deposited with the barrier layer composition as disclosed herein.

    Layered silicate/polymer composite and a method of forming the same

    公开(公告)号:US11008473B2

    公开(公告)日:2021-05-18

    申请号:US16853675

    申请日:2020-04-20

    Abstract: The present invention relates to a method for forming a layered silicate/polymer composite, the composite comprising individual exfoliated silicate layers separated in a continuous polymer matrix, wherein the polymer is a hydrophobic polymer, the method comprising: exfoliating sheet silicate in water to form a silicate suspension; replacing the water in the silicate suspension by an organic solvent to form a silicate/organic solvent suspension; contacting the silicate/organic solvent suspension with a solution of a hydrophobic polymer precursor in an organic solvent to form a silicate/polymer precursor suspension; coating the silicate/polymer precursor suspension on a substrate; removing the organic solvents; curing the hydrophobic polymer precursor of the coating of the silicate/polymer precursor; and annealing the cured coating to form the layered silicate/polymer composite on the substrate.

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