Low-waste method for producing high-performance chain link plates
    21.
    发明授权
    Low-waste method for producing high-performance chain link plates 有权
    低废料生产高性能链板的方法

    公开(公告)号:US09003758B2

    公开(公告)日:2015-04-14

    申请号:US13774946

    申请日:2013-02-22

    Abstract: A method for producing high-performance chain link plates with a link plate pitch T, comprises: clocked feeding of a sheet metal band with a feed length V per cycle, pre-punching at least two chain link plate blanks arranged in succession, re-cutting at least one chain link plate blank, wherein at least the still connected head areas of the chain link plate blanks arranged in succession are excepted from the re-cutting process separating the connected head areas of chain link plate blanks arranged in succession, wherein the feed length V is smaller than 2.1×T and the upper and/or lower side of the head areas connected to each other is/are provided at least partially with a concave run by a punching process substantially adjacent to the end face produced later. A method is also provided for producing a high-performance chain and to correspondingly produced high-performance link plates and high-performance chain.

    Abstract translation: 一种用于生产具有链板间距T的高性能链节板的方法,包括:每个循环进给一个进给长度V的金属带的定时供给,预先冲压连续排列的至少两个链节板坯件, 切割至少一个链节板坯件,其中连续布置的链节板坯件的至少连接的头部区域除了从连续排列的连杆板坯料的连接头部区域的重新切割过程之外除外,其中 进给长度V小于2.1×T,并且通过基本上与稍后制造的端面相邻的冲压加工,至少部分地使至少部分地连接有彼此连接的头部区域的上侧和/或下侧。 还提供了用于生产高性能链和相应地生产高性能链板和高性能链的方法。

    Method for manufacturing element for belt of continuously variable transmission
    22.
    发明授权
    Method for manufacturing element for belt of continuously variable transmission 有权
    无级变速器皮带元件制造方法

    公开(公告)号:US08950056B2

    公开(公告)日:2015-02-10

    申请号:US13265759

    申请日:2010-03-24

    Abstract: Disclosed is a method for manufacturing an element for a CVT belt, comprising a body portion (22L, 22R) having right and left sides and a tapered portion with a downwardly reducing width, a neck portion extending upward from the body portion, and a head portion extending upward from the neck portion. The manufacturing method comprises a first punching step in which a metal strip blank (31) which has a uniform thickness and a width which makes it possible obtain elements arrayed on an even number of lines in an arrangement in which the head portions are opposed to each other or an arrangement in which the body portions are opposed to each other, is punched along an outline ((33L, 33R) of an excess material (21b) added to profiles of the left and right sides (21L, 21R) of the body portions, and along an outline (58L, 58R) of an excess material (32b) added to a profile of a lower side (32L, 32R) of the body portion; a plastic deformation step in which the blank is compressed in the thickness direction to form a predetermined projection and depression, and form the tapered portion while displacing the material in the outline directions; and a second punching step in which the element is obtained as a product by punching the blank.

    Abstract translation: 公开了一种用于制造CVT带的元件的方法,包括具有左右两侧的主体部分(22L,22R)和具有向下减小宽度的锥形部分,从主体部分向上延伸的颈部部分 从颈部向上延伸的部分。 该制造方法包括第一冲压步骤,其中具有均匀厚度和宽度的金属带坯料(31)可以获得排列在偶数线上的元件,其中头部与每个相对的布置 主体部分彼此相对的其他或布置,沿着添加到主体的左侧和右侧(21L,21R)的轮廓的多余材料(21b)的轮廓((33L,33R))被冲压 部分和沿着主体部分的下侧(32L,32R)的轮廓的多余材料(32b)的轮廓(58L,58R);塑性变形步骤,其中坯料在厚度方向上被压缩 以形成预定的突出和凹陷,并且在沿着轮廓方向移动材料的同时形成锥形部分;以及第二冲压步骤,其中通过冲压坯料获得元件作为产品。

    METHOD OF MANUFACTURING A LAMINAR RING
    23.
    发明申请
    METHOD OF MANUFACTURING A LAMINAR RING 有权
    制造层压板的方法

    公开(公告)号:US20120291923A1

    公开(公告)日:2012-11-22

    申请号:US13518997

    申请日:2009-12-25

    Abstract: Providing a method of manufacturing a laminar ring, which permits an improvement of efficiency of a nitriding treatment of a plurality of metallic band members which constitute the laminar ring.The method includes a nitriding treatment step of subjecting first through ninth metallic band members to a nitriding treatment wherein the metallic band members are kept in an atmosphere including a nitriding gas by a predetermined concentration, for a predetermined length of time, while gaps are formed between circumferential portions of adjacent ones of the metallic band members laminated on each other such that a position of the gaps is moved relative to the metallic band members in a circumferential direction of the metallic band members, to permit nitrogen to diffuse into surface portions of the metallic band members, so that the nitriding gas can be sufficiently supplied between the adjacent ones of the metallic band members over their entire circumference, to permit the metallic band members to be sufficiently nitrided, even when the nitriding treatment is performed while the metallic band members are laminated on each other, whereby the metallic band members can be sufficiently nitrided, making it possible to increase the number of the metallic band members that can be nitrided at one time, and improve efficiency of the nitriding treatment of the metallic band members.

    Abstract translation: 提供一种制造层状环的方法,其允许提高构成层状环的多个金属带构件的氮化处理的效率。 该方法包括氮化处理步骤,使第一至第九金属带件经受氮化处理,其中金属带部件保持在包含氮化气体的气氛中预定浓度,预定的时间长度,同时在 相邻的金属带构件的圆周部分彼此层叠,使得间隙的位置相对于金属带构件在金属带构件的圆周方向上移动,以允许氮扩散到金属的表面部分 使得氮化气体可以在其整个圆周上相邻的金属带部件之间充分供应,以使得金属带部件被充分氮化,即使当金属带部件是氮化处理时, 彼此层压,由此金属带构件可以是足够的 可以增加可以一次氮化的金属带部件的数量,提高金属带部件的氮化处理效率。

    METHOD FOR MANUFACTURING ELEMENT FOR BELT OF CONTINUOUSLY VARIABLE TRANSMISSION
    25.
    发明申请
    METHOD FOR MANUFACTURING ELEMENT FOR BELT OF CONTINUOUSLY VARIABLE TRANSMISSION 有权
    制造连续可变传动带单元的方法

    公开(公告)号:US20120036704A1

    公开(公告)日:2012-02-16

    申请号:US13265759

    申请日:2010-03-24

    Abstract: Disclosed is a method for manufacturing an element for a CVT belt, comprising a body portion (22L, 22R) having right and left sides and a tapered portion with a downwardly reducing width, a neck portion extending upward from the body portion, and a head portion extending upward from the neck portion. The manufacturing method comprises a first punching step in which a metal strip blank (31) which has a uniform thickness and a width which makes it possible obtain elements arrayed on an even number of lines in an arrangement in which the head portions are opposed to each other or an arrangement in which the body portions are opposed to each other, is punched along an outline ((33L, 33R) of an excess material (21b) added to profiles of the left and right sides (21L, 21R) of the body portions, and along an outline (58L, 58R) of an excess material (32b) added to a profile of a lower side (32L, 32R) of the body portion; a plastic deformation step in which the blank is compressed in the thickness direction to form a predetermined projection and depression, and form the tapered portion while displacing the material in the outline directions; and a second punching step in which the element is obtained as a product by punching the blank.

    Abstract translation: 公开了一种用于制造CVT带的元件的方法,包括具有左右两侧的主体部分(22L,22R)和具有向下减小宽度的锥形部分,从主体部分向上延伸的颈部部分 从颈部向上延伸的部分。 该制造方法包括第一冲压步骤,其中具有均匀厚度和宽度的金属带坯料(31)可以获得排列在偶数线上的元件,其中头部与每个相对的布置 主体部分彼此相对的其他或布置,沿着添加到主体的左侧和右侧(21L,21R)的轮廓的多余材料(21b)的轮廓((33L,33R))被冲压 部分和沿着主体部分的下侧(32L,32R)的轮廓的多余材料(32b)的轮廓(58L,58R);塑性变形步骤,其中坯料在厚度方向上被压缩 以形成预定的突出和凹陷,并且在沿着轮廓方向移动材料的同时形成锥形部分;以及第二冲压步骤,其中通过冲压坯料获得元件作为产品。

    METHOD OF PRODUCING RING MEMBER
    26.
    发明申请
    METHOD OF PRODUCING RING MEMBER 失效
    生产戒指会员的方法

    公开(公告)号:US20100288010A1

    公开(公告)日:2010-11-18

    申请号:US12812695

    申请日:2009-01-16

    Applicant: Yuji Suzuki

    Inventor: Yuji Suzuki

    CPC classification number: B23P15/00 B21D53/14 B21D53/16 F16G5/16 Y10T29/49893

    Abstract: A method of producing a ring member includes a cutting process in which a rectangular sheet is formed by cutting a strip-shaped material pulled out from a coiled material; a joining process in which opposite edges of the sheet are butted, and a cylindrical member is formed by joining the edges to each other; and a ring formation process in which a ring member is formed by cutting the cylindrical member in a direction perpendicular to an axis of the cylindrical member. In the cutting process, the strip-shaped material is i) cut along one of a first section line parallel to an edge of the strip-shaped material facing a direction in which the strip-shaped material is pulled, or a second section line perpendicular to the edge, and then ii) cut along the other of the first or second section line, that is perpendicular to the line previously cut.

    Abstract translation: 环形构件的制造方法包括:通过切割从卷绕材料拉出的带状材料形成矩形片材的切割工序; 接合处理,其中片材的相对边缘对接,并且通过将边缘彼此接合而形成圆柱形构件; 以及环形成方法,其中环形构件通过沿垂直于圆柱形构件的轴线的方向切割圆柱形构件而形成。 在切割过程中,带状材料是i)沿平行于带状材料的边缘的第一截面线切割,该条形材料的边缘面向带状材料被拉动的方向,或者垂直于第二截面线 到边缘,然后ii)沿着先前切割的线垂直的第一或第二截面线中的另一个切割。

    Belt for continuously variable transmission
    27.
    发明授权
    Belt for continuously variable transmission 失效
    皮带用于连续变速传动

    公开(公告)号:US06626782B1

    公开(公告)日:2003-09-30

    申请号:US09607861

    申请日:2000-06-30

    CPC classification number: B21D53/14 F16G5/16

    Abstract: A belt for a continuously variable transmission is provided, which is comprised of metal ring assemblies each having a plurality of endless metal rings laminated one on another, and a plurality of metal elements each having ring slots into which the metal ring assemblies are fitted, and the belt is wound around a drive pulley and a driven pulley to transmit a driving force between the pulleys. When the belt leaves the driven pulley, the metal element falls forward in the direction of advancement with respect to the metal ring assembly. For this reason, a rear end of a saddle surface of the ring slot in the direction of advancement is brought into strong abutment against an inner circumferential surface of the metal ring assembly to produce a concentrated stress, thereby shortening the life of the metal ring assembly. In order to prevent this, the radius of curvature of the rear end of the saddle surface in the direction of advancement is larger than that of its front end to reduce the concentrated stress. When the metal element is formed by a fine blanking process, the radius of curvature of the rear end of the saddle surface in the-direction of advancement is automatically increased by a punching shear drop.

    Abstract translation: 提供了一种用于无级变速器的带,其由金属环组件组成,每个金属环组件具有多个彼此层叠的环形金属环,以及多个金属元件,每个金属元件均具有环形槽,金属环组件安装在该环形槽中;以及 皮带卷绕在驱动皮带轮和从动滑轮周围,以在滑轮之间传递驱动力。 当皮带离开从动皮带轮时,金属元件相对于金属环组件向前推进。 为此,环形槽的鞍形表面的前进方向的后端与金属环组件的内周表面强力邻接以产生集中的应力,从而缩短金属环组件的使用寿命 。 为了防止这种情况,鞍座表面的前进方向的后端的曲率半径比其前端大,以减小集中应力。 当通过精细冲切工艺形成金属元件时,鞍形表面的前进方向的后端的曲率半径通过冲压剪切下降自动增加。

    Method of and apparatus for blanking elements of belt for continuously variable transmission
    28.
    发明授权
    Method of and apparatus for blanking elements of belt for continuously variable transmission 失效
    用于连续变速传动带的元件冲裁方法及装置

    公开(公告)号:US06427512B2

    公开(公告)日:2002-08-06

    申请号:US09788449

    申请日:2001-02-21

    Abstract: A metal sheet having a pair of thin portions on respective marginal edges thereof which are joined to a remaining portion of the metal sheet via respective corners is centered by positioning the center between the corners as the center of the metal sheet. Then, elements are blanked out of the metal sheet. The elements remain joined to the metal sheet by respective connectors which are formed in the respective thin portions of the metal sheet, the bodies having respective lower edges formed in the respective thin portions of the metal sheet. The elements are separated from the metal sheet by cutting off the connectors along the lower edges of the bodies.

    Abstract translation: 在其各边缘上具有经由各个角部与金属板的剩余部分连接的一对薄壁部分的金属片通过将角部之间的中心定位为金属片的中心而居中。 然后,将元件从金属板上冲出。 这些元件通过形成在金属片的相应薄部分中的相应连接器保持接合到金属片,该主体具有形成在金属片的相应薄部分中的相应的下边缘。 通过沿着主体的下边缘切断连接器,元件与金属片分离。

    Element for belt for continuously variable transmission and method of blanking such element
    29.
    发明申请
    Element for belt for continuously variable transmission and method of blanking such element 有权
    用于连续变速传动的皮带元件和这种元件的冲裁方法

    公开(公告)号:US20010049314A1

    公开(公告)日:2001-12-06

    申请号:US09864194

    申请日:2001-05-25

    Inventor: Tetsuo Suzuki

    CPC classification number: B21D53/14 F16G5/16

    Abstract: An element includes a body having a thin region in its substantially half lower portion and a head joined to the body by a neck. When the element is blanked out of a metal sheet, an excess amount of metal produced by pressing the substantially half lower portion of the body under a pressing load applied by a forming punch and a counter load applied by a counterpunch flows from the body into the metal sheet positioned on opposite side of the neck, and a metal flow is produced into laterally spaced ends of the neck. After the metal flows have occurred, the element is fully blanked out of the metal sheet by the forming punch. In the element, the head has relatively thick laterally spaced ends, and the head and the body have respective thicknesses equal to or smaller than the thickness of the head. The body includes a substantially half upper portion exclusive of the thin region, and has laterally spaced side end regions positioned on opposite side of a lower region of the neck. The laterally spaced side end regions of the body have a thickness smaller than the thickness of the lower region of the neck in the substantially half upper portion of the body.

    Abstract translation: 元件包括在其大致半部分中具有薄区域的主体和通过颈部连接到身体的头部。 当元件从金属片冲裁出来时,通过在成形冲头施加的冲压负荷和由相应的冲击力施加的反作用力下挤压主体的大致半部分而产生的过量的金属从主体流入 金属片位于颈部的相对侧,并且金属流产生到颈部的横向间隔的端部。 在发生金属流动之后,通过成形冲头将元件完全冲出金属板。 在元件中,头部具有相对较厚的横向间隔的端部,并且头部和主体具有等于或小于头部的厚度的相应厚度。 主体包括除了薄区域之外的大致一半的上部,并且具有位于颈部的下部区域的相对侧上的横向间隔开的侧端部区域。 主体的横向间隔的侧端区域的厚度小于颈部在身体的大致上半部分中的下部区域的厚度。

    Method of and apparatus for blanking elements of belt for continuously variable transmission
    30.
    发明申请
    Method of and apparatus for blanking elements of belt for continuously variable transmission 失效
    用于连续变速传动带的元件冲裁方法及装置

    公开(公告)号:US20010022102A1

    公开(公告)日:2001-09-20

    申请号:US09788449

    申请日:2001-02-21

    Abstract: A metal sheet having a pair of thin portions on respective marginal edges thereof which are joined to a remaining portion of the metal sheet via respective corners is centered by positioning the center between the corners as the center of the metal sheet. Then, elements are blanked out of the metal sheet. The elements remain joined to the metal sheet by respective connectors which are formed in the respective thin portions of the metal sheet, the bodies having respective lower edges formed in the respective thin portions of the metal sheet. The elements are separated from the metal sheet by cutting off the connectors along the lower edges of the bodies.

    Abstract translation: 在其各边缘上具有经由各个角部与金属板的剩余部分连接的一对薄壁部分的金属片通过将角部之间的中心定位为金属片的中心而居中。 然后,将元件从金属板上冲出。 这些元件通过形成在金属片的相应薄部分中的相应连接器保持接合到金属片,该主体具有形成在金属片的相应薄部分中的相应的下边缘。 通过沿着主体的下边缘切断连接器,元件与金属片分离。

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