Abstract:
A method for producing high-performance chain link plates with a link plate pitch T, comprises: clocked feeding of a sheet metal band with a feed length V per cycle, pre-punching at least two chain link plate blanks arranged in succession, re-cutting at least one chain link plate blank, wherein at least the still connected head areas of the chain link plate blanks arranged in succession are excepted from the re-cutting process separating the connected head areas of chain link plate blanks arranged in succession, wherein the feed length V is smaller than 2.1×T and the upper and/or lower side of the head areas connected to each other is/are provided at least partially with a concave run by a punching process substantially adjacent to the end face produced later. A method is also provided for producing a high-performance chain and to correspondingly produced high-performance link plates and high-performance chain.
Abstract:
Disclosed is a method for manufacturing an element for a CVT belt, comprising a body portion (22L, 22R) having right and left sides and a tapered portion with a downwardly reducing width, a neck portion extending upward from the body portion, and a head portion extending upward from the neck portion. The manufacturing method comprises a first punching step in which a metal strip blank (31) which has a uniform thickness and a width which makes it possible obtain elements arrayed on an even number of lines in an arrangement in which the head portions are opposed to each other or an arrangement in which the body portions are opposed to each other, is punched along an outline ((33L, 33R) of an excess material (21b) added to profiles of the left and right sides (21L, 21R) of the body portions, and along an outline (58L, 58R) of an excess material (32b) added to a profile of a lower side (32L, 32R) of the body portion; a plastic deformation step in which the blank is compressed in the thickness direction to form a predetermined projection and depression, and form the tapered portion while displacing the material in the outline directions; and a second punching step in which the element is obtained as a product by punching the blank.
Abstract:
Providing a method of manufacturing a laminar ring, which permits an improvement of efficiency of a nitriding treatment of a plurality of metallic band members which constitute the laminar ring.The method includes a nitriding treatment step of subjecting first through ninth metallic band members to a nitriding treatment wherein the metallic band members are kept in an atmosphere including a nitriding gas by a predetermined concentration, for a predetermined length of time, while gaps are formed between circumferential portions of adjacent ones of the metallic band members laminated on each other such that a position of the gaps is moved relative to the metallic band members in a circumferential direction of the metallic band members, to permit nitrogen to diffuse into surface portions of the metallic band members, so that the nitriding gas can be sufficiently supplied between the adjacent ones of the metallic band members over their entire circumference, to permit the metallic band members to be sufficiently nitrided, even when the nitriding treatment is performed while the metallic band members are laminated on each other, whereby the metallic band members can be sufficiently nitrided, making it possible to increase the number of the metallic band members that can be nitrided at one time, and improve efficiency of the nitriding treatment of the metallic band members.
Abstract:
A method of operating a progressive die wherein the progressive die acts on a work piece having an elongated body with a blank at one end. The work piece is supported by a bandolier which is also formed in the progressive die. The progressive die acts on each blank.
Abstract:
Disclosed is a method for manufacturing an element for a CVT belt, comprising a body portion (22L, 22R) having right and left sides and a tapered portion with a downwardly reducing width, a neck portion extending upward from the body portion, and a head portion extending upward from the neck portion. The manufacturing method comprises a first punching step in which a metal strip blank (31) which has a uniform thickness and a width which makes it possible obtain elements arrayed on an even number of lines in an arrangement in which the head portions are opposed to each other or an arrangement in which the body portions are opposed to each other, is punched along an outline ((33L, 33R) of an excess material (21b) added to profiles of the left and right sides (21L, 21R) of the body portions, and along an outline (58L, 58R) of an excess material (32b) added to a profile of a lower side (32L, 32R) of the body portion; a plastic deformation step in which the blank is compressed in the thickness direction to form a predetermined projection and depression, and form the tapered portion while displacing the material in the outline directions; and a second punching step in which the element is obtained as a product by punching the blank.
Abstract:
A method of producing a ring member includes a cutting process in which a rectangular sheet is formed by cutting a strip-shaped material pulled out from a coiled material; a joining process in which opposite edges of the sheet are butted, and a cylindrical member is formed by joining the edges to each other; and a ring formation process in which a ring member is formed by cutting the cylindrical member in a direction perpendicular to an axis of the cylindrical member. In the cutting process, the strip-shaped material is i) cut along one of a first section line parallel to an edge of the strip-shaped material facing a direction in which the strip-shaped material is pulled, or a second section line perpendicular to the edge, and then ii) cut along the other of the first or second section line, that is perpendicular to the line previously cut.
Abstract:
A belt for a continuously variable transmission is provided, which is comprised of metal ring assemblies each having a plurality of endless metal rings laminated one on another, and a plurality of metal elements each having ring slots into which the metal ring assemblies are fitted, and the belt is wound around a drive pulley and a driven pulley to transmit a driving force between the pulleys. When the belt leaves the driven pulley, the metal element falls forward in the direction of advancement with respect to the metal ring assembly. For this reason, a rear end of a saddle surface of the ring slot in the direction of advancement is brought into strong abutment against an inner circumferential surface of the metal ring assembly to produce a concentrated stress, thereby shortening the life of the metal ring assembly. In order to prevent this, the radius of curvature of the rear end of the saddle surface in the direction of advancement is larger than that of its front end to reduce the concentrated stress. When the metal element is formed by a fine blanking process, the radius of curvature of the rear end of the saddle surface in the-direction of advancement is automatically increased by a punching shear drop.
Abstract:
A metal sheet having a pair of thin portions on respective marginal edges thereof which are joined to a remaining portion of the metal sheet via respective corners is centered by positioning the center between the corners as the center of the metal sheet. Then, elements are blanked out of the metal sheet. The elements remain joined to the metal sheet by respective connectors which are formed in the respective thin portions of the metal sheet, the bodies having respective lower edges formed in the respective thin portions of the metal sheet. The elements are separated from the metal sheet by cutting off the connectors along the lower edges of the bodies.
Abstract:
An element includes a body having a thin region in its substantially half lower portion and a head joined to the body by a neck. When the element is blanked out of a metal sheet, an excess amount of metal produced by pressing the substantially half lower portion of the body under a pressing load applied by a forming punch and a counter load applied by a counterpunch flows from the body into the metal sheet positioned on opposite side of the neck, and a metal flow is produced into laterally spaced ends of the neck. After the metal flows have occurred, the element is fully blanked out of the metal sheet by the forming punch. In the element, the head has relatively thick laterally spaced ends, and the head and the body have respective thicknesses equal to or smaller than the thickness of the head. The body includes a substantially half upper portion exclusive of the thin region, and has laterally spaced side end regions positioned on opposite side of a lower region of the neck. The laterally spaced side end regions of the body have a thickness smaller than the thickness of the lower region of the neck in the substantially half upper portion of the body.
Abstract:
A metal sheet having a pair of thin portions on respective marginal edges thereof which are joined to a remaining portion of the metal sheet via respective corners is centered by positioning the center between the corners as the center of the metal sheet. Then, elements are blanked out of the metal sheet. The elements remain joined to the metal sheet by respective connectors which are formed in the respective thin portions of the metal sheet, the bodies having respective lower edges formed in the respective thin portions of the metal sheet. The elements are separated from the metal sheet by cutting off the connectors along the lower edges of the bodies.