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公开(公告)号:US11376567B2
公开(公告)日:2022-07-05
申请号:US16704092
申请日:2019-12-05
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Ming Yang , Se H. Oh , Gongshin Qi , Wei Li
IPC: B01J21/04 , B01J23/10 , B01J23/46 , B01J23/63 , B01J23/72 , B01J23/83 , B01J35/10 , B01J37/02 , B01J37/03 , B01J37/10 , B01D53/94
Abstract: Methods for preparing catalytic systems include passivating a gamma-phase alumina support body to yield a theta-phase alumina support body and applying catalytic metal to passivated theta-phase alumina support body. Passivating can include heating, optionally in the presence of steam. The gamma-phase alumina can be lanthanum-doped gamma-phase alumina and can be about 0.1-55 wt. % lanthanum. The catalytic metal can include rhodium, copper, or nickel. The catalytic metal can be rhodium or nickel, and the catalytic metal can be applied to the passivated theta-phase alumina support body at a loading of about 0.1-10 wt. %. The catalytic metal can be copper, and the catalytic metal can be applied to the passivated theta-phase alumina support body at a loading of about 0.1-30 wt. %. The gamma-phase alumina support body can be at least about 90 wt. % gamma-phase alumina. The passivated theta-phase alumina support body can be at least about 80 wt. % theta-phase alumina.
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公开(公告)号:US20200182179A1
公开(公告)日:2020-06-11
申请号:US16216293
申请日:2018-12-11
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Gongshin Qi , Sergio A. Mendoza Galvis , Se H. Oh , Min Sun , Wei Li , Patricia A. Mulawa
Abstract: Technical methods described herein include an emissions control system for treating exhaust gas from an internal combustion engine in a motor vehicle. The emissions control system includes a three-reaction oxygen storage model. The system further includes a three-way catalyst and a controller that controls an oxygen storage level for the three-way catalyst. The controller determines a first reaction rate representing a net rate of cerium oxidation by oxygen, a second reaction rate representing a net rate of cerium reduction by carbon monoxide, and a third reaction rate representing a net rate of cerium reduction by hydrogen. The controller further determines the oxygen storage level based on the first reaction rate, the second reaction rate, and the third reaction rate.
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33.
公开(公告)号:US20200173327A1
公开(公告)日:2020-06-04
申请号:US16206021
申请日:2018-11-30
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Shouxian Ren , Gongshin Qi , Rahul Mital , Anirban Sett
Abstract: Internal combustion engine (ICE) exhaust gas treatment systems include the ICE having one or more cylinders configured to receive a mixture of air and fuel defined by an air to fuel ratio (AFR) for combustion therein, a control module configured to control the AFR, a diesel oxidation catalyst (DOC) configured to receive exhaust gas generated by the ICE and oxidize NOx species within the exhaust gas, and a selective catalytic reduction device (SCR) configured to receive exhaust gas from the DOC. Methods for operating and diagnosing such systems include determining, via the control module, a baseline value of a SCR performance parameter which is unsuitable, changing, via the control module, the AFR to change the DOC outlet NO2:NOx ratio, subsequently assessing a second value of the SCR performance parameter, and implementing a control action based on the second value of the SCR performance parameter.
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34.
公开(公告)号:US10596563B2
公开(公告)日:2020-03-24
申请号:US15418214
申请日:2017-01-27
Applicant: GM Global Technology Operations LLC
Inventor: Gongshin Qi , Ming Yang , Ryan J. Day , Xingcheng Xiao , Wei Li
IPC: B01J37/02 , B01J35/00 , B01J23/63 , B01J23/83 , B01J21/04 , B01J23/44 , B01J35/04 , B01J37/00 , B01J37/03 , B01J37/08
Abstract: Methods of preparing a sinter-resistant catalyst include forming a dual coating system. A surface of a particulate catalyst support contacts a first liquid precursor including a metal salt with an element selected from the group consisting of: aluminum (Al), cerium (Ce), zirconium (Zr), titanium (Ti), silicon (Si), magnesium (Mg), zinc (Zn), and combinations thereof. The first liquid precursor precipitates or is adsorbed as an ion on a portion of the surface forming a first coating including a porous metal oxide on the surface. The surface may be contacted with a second liquid precursor including a metal oxide sol including a metal selected from the group consisting of: aluminum (Al), cerium (Ce), zirconium (Zr), iron (Fe), titanium (Ti), silicon (Si), and combinations thereof. A second coating is formed from the second liquid precursor on a portion of the surface to create the sinter-resistant catalyst system.
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公开(公告)号:US10422036B2
公开(公告)日:2019-09-24
申请号:US15276154
申请日:2016-09-26
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Xingcheng Xiao , Mei Cai , Gongshin Qi
Abstract: In an example of a method for suppressing aging of platinum group metal (PGM) particles in a catalytic converter, PGM particles are applied to a support. A surface of the PGM particles is passivated by exposing the PGM particles to carbon monoxide at a temperature equal to or less than 200° C. to introduce —CO groups to the surface. Atomic layer deposition (ALD) is performed to selectively grow a barrier on the support around the PGM particles.
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公开(公告)号:US10376872B2
公开(公告)日:2019-08-13
申请号:US15399179
申请日:2017-01-05
Applicant: GM Global Technology Operations LLC
Inventor: Xingcheng Xiao , Gongshin Qi , Ryan J. Day , Ming Yang
Abstract: Catalyst systems that are resistant to high-temperature sintering and methods for preparing such catalyst systems that are resistant to sintering at high temperatures are provided. Methods of forming such catalyst systems include contacting a support having a surface including a catalyst particle with a solution comprising a metal salt and having an acidic pH. The metal salt is precipitated onto the surface of the support. Next, the metal salt is calcined to selectively generate a porous coating of metal oxide on the surface of the support distributed around the catalyst particle.
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公开(公告)号:US20190234278A1
公开(公告)日:2019-08-01
申请号:US15881101
申请日:2018-01-26
Applicant: GM Global Technology Operations LLC
Inventor: Gongshin Qi , Michelle H. Wiebenga , Wei Li
IPC: F01N11/00 , F01N3/20 , F01N3/10 , B01D53/94 , B01J23/745
CPC classification number: F01N11/00 , B01D53/9418 , B01D53/944 , B01D53/9477 , B01D53/9495 , B01D2255/20738 , B01D2255/20761 , B01J23/745 , F01N3/106 , F01N3/2066 , F01N2370/02 , F01N2560/026 , F01N2570/14 , F01N2610/02
Abstract: A method for exhaust aftertreatment includes determining a diagnostic condition with respect to a threshold diagnostic condition, determining an SCR efficiency as a ratio of a readout of a first NOx sensor at a first NOx sensing position with respect to a readout of a second NOx sensor at a second NOx sensing position, the first NOx sensing position located about an engine out area within an exhaust stream before a DOC and the second NOx sensing position located about an output of an SCR device within the exhaust stream; and comparing the SCR efficiency to a threshold SCR efficiency range. If the SCR efficiency is less than the threshold SCR efficiency range, then trigger DOC failure for NO oxidation, and if the SCR efficiency is greater than or equal to the threshold SCR efficiency range, then DOC is determined to be operating within specifications.
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公开(公告)号:US10145281B2
公开(公告)日:2018-12-04
申请号:US14995441
申请日:2016-01-14
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Shouxian Ren , Gongshin Qi , Steven J. Schmieg , Wei Li
Abstract: Nitrogen oxides (NOx), carbon monoxide (CO), and residual hydrocarbons are adsorbed and stored from a low temperature, cold-start, diesel engine (or lean-burn gasoline engine) exhaust stream by a combination of a silver-based (Ag/Al2O3) NOx adsorber material and a zeolite-platinum group metal (zeolite-PGM) adsorber material for low temperature temporary storage of the NOx. The combination of NOx adsorber materials is formed as separate washcoats on channel walls of an extruded flow-through monolithic support. The monolith is located near the exhaust manifold of the lean burn engine where the combination of NOx adsorber particles temporarily adsorb exhaust constituents, and commence oxidation of them, until the progressively warming exhaust stream removes the stored constituents and carries them through the exhaust pipe to downstream NOx reduction converters which have been heated to their operating temperatures and complete the conversion of the NOx constituents to nitrogen and water for discharge from the vehicle's exhaust system.
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公开(公告)号:US10138779B2
公开(公告)日:2018-11-27
申请号:US15350562
申请日:2016-11-14
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Rahul Mital , Gongshin Qi , Charles Dean , Charles Solbrig
IPC: F01N3/08 , B01D53/94 , B01J23/44 , B01J23/02 , B01J23/10 , B01J23/04 , B01J29/076 , B01J29/072 , B01J29/06 , B01J35/00 , B01J35/04 , F01N3/10 , F01N3/20 , B01D46/00
Abstract: Selective catalytic reduction filter (SCRF) devices and systems incorporating the same are provided. Systems can include an exhaust gas source, an exhaust gas conduit capable of receiving an exhaust gas stream from the exhaust gas source, and an SCRF device in fluid communication therewith. The SCRF device can include a filter, a selective catalytic reduction (SCR) catalyst disposed on at least portion of the filter, and a NOx storage coating on at least a portion of the filter. The NOx storage coating can include one or more of palladium, barium, or cerium. The NOx storage coating can be biased towards the upstream side of the filter. The NOx storage coating can overlap a portion of the SCR catalyst. The system can further include a water-absorbing alkali oxide. The water-absorbing alkali oxide can be disposed within the SCRF device, the exhaust gas conduit, or in an upstream oxidation catalyst device.
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公开(公告)号:US10107165B2
公开(公告)日:2018-10-23
申请号:US15190285
申请日:2016-06-23
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Min Sun , Anthony B. Will , Ping Ge , Shifang Li , Gongshin Qi
Abstract: An exhaust aftertreatment system including a selective catalytic reduction device (SCR), a NOx sensor and a reductant injection system is described. A method for controlling the reductant injection system to inject reductant into the exhaust gas feedstream upstream relative to the SCR includes monitoring engine operation, and determining an initial reductant dosing rate responsive to the engine operation. A dosing perturbation is induced in the reductant dosing rate. The exhaust gas feedstream is monitored via the NOx sensor, and a reductant dosing correction term is determined based upon the monitoring. A final dosing rate for controlling the reductant injection system is determined based upon the initial reductant dosing rate, the dosing perturbation, and the reductant dosing correction term.
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