公开(公告)号：US11652160B2

公开(公告)日：2023-05-16

申请号：US17171865

申请日：2021-02-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Ching ,  Shi Ning Ju ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L21/762 ,  H01L27/088 ,  H01L29/78 ,  H01L21/308

CPC classification number: H01L29/6681 ,  H01L21/3086 ,  H01L21/76224 ,  H01L27/0886 ,  H01L29/785

Abstract: FinFET patterning methods are disclosed for achieving fin width uniformity. An exemplary method includes forming a mandrel layer over a substrate. A first cut removes a portion of the mandrel layer, leaving a mandrel feature disposed directly adjacent to a dummy mandrel feature. The substrate is etched using the mandrel feature and the dummy mandrel feature as an etch mask, forming a dummy fin feature and an active fin feature separated by a first spacing along a first direction. A second cut removes a portion of the dummy fin feature and a portion of the active fin feature, forming dummy fins separated by a second spacing and active fins separated by the second spacing. The second spacing is along a second direction substantially perpendicular to the first direction. A third cut removes the dummy fins, forming fin openings, which are filled with a dielectric material to form dielectric fins.

公开(公告)号：US11532711B2

公开(公告)日：2022-12-20

申请号：US17021765

申请日：2020-09-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Ting Chung ,  Kuan-Lun Cheng

IPC: H01L29/78 ,  H01L29/167 ,  H01L29/165 ,  H01L29/66 ,  H01L29/06

Abstract: A semiconductor device according to the present disclosure includes a first source/drain epitaxial feature and a second source/drain epitaxial feature each having an outer liner layer and an inner filler layer, a plurality of channel members extending between the first source/drain epitaxial feature and the second source/drain epitaxial feature along a first direction, and a gate structure disposed over and around the plurality of channel members. The plurality of channel members are in contact with the outer liner layer and are spaced apart from the inner filler layer. The outer liner layer comprises germanium and boron and the inner filler layer comprises germanium and gallium.

公开(公告)号：US20220393001A1

公开(公告)日：2022-12-08

申请号：US17884636

申请日：2022-08-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Ting Chung ,  Kuan-Lun Cheng

IPC: H01L29/167 ,  H01L29/165 ,  H01L29/78 ,  H01L29/66

Abstract: A semiconductor device according to the present disclosure includes a first source/drain epitaxial feature and a second source/drain epitaxial feature each having an outer liner layer and an inner filler layer, a plurality of channel members extending between the first source/drain epitaxial feature and the second source/drain epitaxial feature along a first direction, and a gate structure disposed over and around the plurality of channel members. The plurality of channel members are in contact with the outer liner layer and are spaced apart from the inner filler layer. The outer liner layer comprises germanium and boron and the inner filler layer comprises germanium and gallium.

公开(公告)号：US20220359305A1

公开(公告)日：2022-11-10

申请号：US17869132

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L21/8234 ,  H01L29/78 ,  H01L29/66 ,  H01L21/768 ,  H01L27/088

Abstract: Examples of an integrated circuit with an interconnect structure that includes a buried interconnect conductor and a method for forming the integrated circuit are provided herein. In some examples, the method includes receiving a substrate that includes a plurality of fins extending from a remainder of the substrate. A spacer layer is formed between the plurality of fins, and a buried interconnect conductor is formed on the spacer layer between the plurality of fins. A set of capping layers is formed on the buried interconnect conductor between the plurality of fins. A contact recess is etched through the set of capping layers that exposes the buried interconnect conductor, and a contact is formed in the contact recess that is electrically coupled to the buried interconnect conductor.

公开(公告)号：US11495598B2

公开(公告)日：2022-11-08

申请号：US17120637

申请日：2020-12-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Ching-Wei Tsai ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L27/092 ,  H01L27/12 ,  H01L29/06 ,  H01L29/66 ,  H01L29/04 ,  H01L29/165 ,  H01L29/78 ,  H01L21/308 ,  H01L21/84 ,  H01L21/762 ,  H01L21/02 ,  H01L21/306 ,  H01L21/311 ,  H01L21/8238

Abstract: A method includes etching a hybrid substrate to form a recess extending into the hybrid substrate. The hybrid substrate includes a first semiconductor layer having a first surface orientation, a dielectric layer over the first semiconductor layer, and a second semiconductor layer having a second surface orientation different from the first surface orientation. After the etching, a top surface of the first semiconductor layer is exposed to the recess. A spacer is formed on a sidewall of the recess. The spacer contacts a sidewall of the dielectric layer and a sidewall of the second semiconductor layer. An epitaxy is performed to grow an epitaxy semiconductor region from the first semiconductor layer. The spacer is removed.

公开(公告)号：US20220344496A1

公开(公告)日：2022-10-27

申请号：US17236675

申请日：2021-04-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Huan-Chieh Su ,  Li-Zhen Yu ,  Chun-Yuan Chen ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L29/78 ,  H01L27/092 ,  H01L21/8234 ,  H01L29/06

Abstract: A method provides a structure having a fin oriented lengthwise and widthwise along first and second directions respectively, an isolation structure adjacent to sidewalls of the fin, and first and second source/drain (S/D) features over the fin. The method includes forming an etch mask exposing a first portion of the fin under the first S/D feature and covering a second portion of the fin under the second S/D feature; removing the first portion of the fin, resulting in a first trench; forming a first dielectric feature in the first trench; and removing the second portion of the fin to form a second trench. The first dielectric feature and the isolation structure form first and second sidewalls of the second trench respectively. The method includes laterally etching the second sidewalls, thereby expanding the second trench along the second direction and forming a via structure in the expanded second trench.

公开(公告)号：US11450665B2

公开(公告)日：2022-09-20

申请号：US17082329

申请日：2020-10-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L27/092 ,  H01L29/78 ,  H01L21/8234 ,  H01L29/66

Abstract: The present disclosure provides a semiconductor structure that includes a substrate having a frontside and a backside; an active region extruded from the substrate and surrounded by an isolation feature; a gate stack formed on the front side of the substrate and disposed on the active region; a first and a second source/drain (S/D) feature formed on the active region and interposed by the gate stack; a frontside contact feature disposed on a top surface of the first S/D feature; a backside contact feature disposed on and electrically connected to a bottom surface of the second S/D feature; and a semiconductor layer disposed on a bottom surface of the first S/D feature with a first thickness and a bottom surface of the gate stack with a second thickness being greater than the first thickness.

公开(公告)号：US11417766B2

公开(公告)日：2022-08-16

申请号：US17023125

申请日：2020-09-16

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Ting Chung ,  Ching-Wei Tsai ,  Kuan-Lun Cheng

IPC: H01L29/66 ,  H01L29/423 ,  H01L29/786 ,  H01L29/775 ,  H01L29/78 ,  H01L29/10 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/04

Abstract: A semiconductor device according to the present disclosure includes a first transistor and a second transistor. The first transistor includes a plurality of first channel members and a first gate structure wrapping around each of the plurality of first channel members. The second transistor includes a plurality of second channel members and a second gate structure disposed over the plurality of second channel members. Each of the plurality of first channel members has a first width and a first height smaller than the first width. Each of the plurality of second channel members has a second width and a second height greater than the second width.

公开(公告)号：US20220238725A1

公开(公告)日：2022-07-28

申请号：US17717477

申请日：2022-04-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Guan-Lin Chen ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/786 ,  H01L29/66 ,  H01L29/423 ,  H01L29/40 ,  H01L21/02

Abstract: A semiconductor device includes a substrate, a channel member above the substrate, a gate structure engaging the channel member, an epitaxial feature in physical contact with the channel member, and a dielectric layer interposing the gate structure and the epitaxial feature. A sidewall surface of the dielectric layer facing the gate structure has a convex shape in a top view, and the convex shape has a center portion extending towards the gate structure.

公开(公告)号：US20220230922A1

公开(公告)日：2022-07-21

申请号：US17226599

申请日：2021-04-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Guan-Lin Chen ,  Kuo-Cheng Chiang ,  Shi Ning Ju ,  Jung-Chien Cheng ,  Chih-Hao Wang ,  Kuan-Lun Cheng

IPC: H01L21/8234 ,  H01L29/423 ,  H01L29/786 ,  H01L29/66

Abstract: A method of forming a semiconductor device includes: forming a fin structure protruding above a substrate, where the fin structure comprises a fin and a layer stack overlying the fin, where the layer stack comprises alternating layers of a first semiconductor material and a second semiconductor material; forming a dummy gate structure over the fin structure; forming openings in the fin structure on opposing sides of the dummy gate structure, where the openings extend through the layer stack into the fin; forming a dielectric layer in bottom portions of the openings; and forming source/drain regions in the openings on the dielectric layer, where the source/drain regions are separated from the fin by the dielectric layer.