Abstract:
A method of forming an image on a three-dimensional printed object includes operating first plurality of ejectors to form a first layer of a blocking material having an opacity level that prevents transmission of incident visible light to another layer in the three-dimensional printed object, operating a second plurality of ejectors to form a second layer of a primer material over the first layer, and operating a third plurality of ejectors to form a printed image from at least one marking agent over the primer material. The layers of blocking material and primer material reduce or eliminate hue shift in the image.
Abstract:
A method of forming a three-dimensional printed object having a printed surface image includes ejecting drops of a build material to form the three-dimensional printed object from a plurality of layers of build material on a support member and applying a leveler to a surface of each layer of the build material. The method further includes ejecting drops of a marking agent on a surface of the three-dimensional printed object to form a printed image, ejecting drops of a transparent material over the printed image to form a layer of transparent material over the printed image, and applying the leveler to a surface of the layer of transparent material but not to the printed image.
Abstract:
An apparatus detects inoperative inkjets during printing. The apparatus operates the printhead or printheads in the printer to form test pattern on a thermal substrate. The heat of the materials used to form the test pattern change the optical density of the areas where the materials land. The area where the test pattern is formed is imaged and the image data are analyzed to identify inoperative inkjets.
Abstract:
A printer forms a three-dimensional object on a rotating substrate. The printer includes a first driver to rotate the substrate past at least one printhead at a predetermined velocity and a controller to operate the printhead to eject material onto the substrate to form the object. A second driver is operated to move the position of the printhead perpendicular to the substrate to maintain a predetermined gap between the printhead and the layer of material most distant from the substrate. The second driver is further operable to move the position of the printhead parallel to the substrate to adjust a resolution of the ejected material. The controller interpolates an alternating signal generated from a position encoder to adjust the operation of the printhead based on the rotational position and velocity of the substrate.
Abstract:
A method of forming a chemical delivery device with an active chemical includes generating halftoned image data using a stochastic halftone screen and with reference to a concentration parameter for the active chemical. The method also includes ejecting a chemical carrier including the active chemical into a portion of a plurality of cavities formed in the chemical delivery device based on the halftoned image data to produce the chemical delivery device with a concentration of the active chemical corresponding to the concentration parameter.
Abstract:
A method of forming a three-dimensional printed object having a printed surface image includes ejecting drops of a build material to form the three-dimensional printed object with a plurality of layers of build material and at least one layer of a transparent material. The method operates ejectors to form a printed image with a marking agent so the printed image can be viewed through the at least one transparent layer. A leveler is applied to a surface of the layer of transparent material but not to the printed image.
Abstract:
A three-dimensional object printer ejects drops of a build material from a plurality of ejectors in a first printhead to form an object on a first region of a member and ejects drops of a support material from a plurality of ejectors in a second printhead to support the object on the first region of the member. The second printhead ejects drops of the support material onto a second region of the member that is separate from the first region to form a substrate layer. The first printhead ejects drops of the build material onto the substrate layer to form a printed test pattern. An image sensor generates image data of the printed test pattern to identify an inoperable ejector in the first printhead.
Abstract:
A three-dimensional object printer is configured to enable the density of material ejected by at least one printhead onto a rotating platen near its circumferential edge to be approximately the same as the density of the material ejected onto the rotating platen near the center of the platen.
Abstract:
A controller in a printer operates one or more printheads in the printer with reference to a predetermined height of material above a surface of a member and a height of a top layer of material above the surface of the member. The height of the top layer is identified with reference to a first sensor that generates data corresponding to a height of a face of one of the printheads above the surface of the member and a second sensor that generates data corresponding to a distance between the face of one of the printheads and the top layer of material.
Abstract:
Devices and methods load a firing distance into a distance counter of a printing device. The firing distance is the distance from the current position of a printhead of the printing device to a marking location on a substrate. These devices and methods count the firing distance in discrete distance increments using the distance counter, based on relative movement of the substrate and printhead. When the distance counter reaches the last discrete distance increment of the firing distance, these devices and methods load the fractional remaining distance of the firing distance into a time counter of the printing device. Then, such devices and methods count the fractional remaining distance in velocity-based distance increments at regular time intervals using the time counter. When the time counter reaches the last velocity-based distance increment of the fractional remaining distance, these devices and methods transfer the marking material from the printhead to the substrate.