Abstract:
A method of providing an outside rotor electric machine having a reduced radial air gap variation across an axial length of the air gap, the machine including a rotor having a cylindrical elongated portion supporting magnets and a flange extending at least partially radially from a rotating shaft, the method comprising increasing a radial deflection of the elongated portion in proximity of the flange by connecting the elongated portion to the flange through a radial spring having a stiffness lower than that of the elongated portion.
Abstract:
A reliable and cost-efficient direct drive force feedback motor is suitable for joystick applications, allowing multiple degrees of output freedom, requiring no coil commutation, and permitting compact packaging. A multiple degree-of-freedom motor consistent with the invention comprises an output shaft, a stator, and a rotor. The stator comprises first and second lamination stacks, each lamination stack having an interior curved surface and a coil wound thereon, the lamination stacks being disposed adjacent the output shaft. The rotor is fixed to the output shaft and movably supported adjacent the stator with an air gap disposed between the rotor and the stator, the rotor including at least one magnet disposed thereon and being movable along the interior curved surface of the lamination stacks in directions defining at least first and second degrees of freedom. Energization of the coil of the first lamination stack establishes a first magnetic field to urge the output shaft to rotate in a first plane, and energization of the coil of the second lamination stack establishes a second magnetic field to urge the output shaft to rotate in a second plane substantially orthogonal to the first plane.
Abstract:
A wind generator having removable change-out bearings includes a rotor and a stator, locking bolts configured to lock the rotor and stator, a removable bearing sub-assembly having at least one shrunk-on bearing installed, and removable mounting bolts configured to engage the bearing sub-assembly and to allow the removable bearing sub-assembly to be removed when the removable mounting bolts are removed.
Abstract:
An apparatus for converting between mechanical and electrical energy, particularly suited for use as a compact high power alternator for automotive use and “remove and replace” retrofitting of existing vehicles. The apparatus comprises a rotor with permanent magnets, a stator with a winding, and a cooling system. Mechanisms to prevent the rotor magnets from clashing with the stator by minimizing rotor displacement, and absorbing unacceptable rotor displacement are disclosed. The cooling system directs coolant flow into thermal contact with at least one of the winding and magnets, and includes at least one passageway through the stator core. Various open and closed cooling systems are described. Cooling is facilitated by, for example, loosely wrapping the winding end turns, use of an asynchronous airflow source, and/or directing coolant through conduits extending through the stator into thermal contact with the windings.
Abstract:
To reduce the magnetic flux leakage through the gap between magnetic pole teeth of an armature so as to reduce the magnetic attraction force generated between the armature and a needle, an armature unit is provided with two magnetic poles, on the top of which are magnetic pole teeth protruding toward the opposing magnetic pole, where the magnetic pole teeth of the magnetic pole are arranged at two heights, upper and lower, and the magnetic pole teeth of the opposing magnetic pole are arranged at two heights, upper and lower, so that the magnetic flux flows upward and downward alternately between the upper and lower magnetic pole teeth. The needle equipped with permanent magnets moves relatively in the gap between the upper and lower magnetic pole surfaces of the armature unit.
Abstract:
A universal motor/generator/alternator apparatus comprises: At least one moveable body (e.g., a motor or shuttle)(11) having multiple surfaces (14a-d), when viewed in cross-section, comprising a plurality of magnets or coils (13) on each such surface (14a-d); multiple electrical conductor assemblies (e.g., stator windings or solenoids)(15) surrounding each moveable body (14) which each comprise multiple electrical conductors (15) therein, each electrical conductor (15) in an assembly being positioned so as to be substantially coplanar to a corresponding moveable element (11) surfaces (14a-d) that comprises the magnets or coils (13) and means to either energize the electrical conductor (15) assemblies to thereby create magnetic fields that interact with corresponding magnetic fields in the moveable body (11) causing movement of the body (11); or to mechanically move the moveable body (11) thereby inducing an electrical current in the electrical conductors (15) in the electrical conductor assemblies.
Abstract:
A miniature motor includes: a plurality of magnets serving as stator poles and attached to an inner surface of a motor casing having a closed-bottomed cylindrical shape; a salient-pole rotor having a core mounted on a rotor shaft and windings placed on the core; and a commutator mounted on the rotor shaft. The core includes a center portion having a hole formed therein at the center for engagement with the rotor shaft, a plurality of leg portions extending integrally and radially from the center portion in equal number with the salient poles, and a plurality of wing portions, each extending integrally and symmetrically from an end of each of the leg portions. The core includes core laminations blanked from sheet steel and assembled together and is formed through deformation of the entire wing portions such that the radius of a circumcircle of the core coincides with a designed final radius of curvature of outer circumferential surfaces of the salient poles of the rotor.
Abstract:
An electric power steering system for a vehicle includes a steering wheel and a steering shaft that is connected to the steering wheel. A worm gear is connected to the steering shaft. A worm is threadably engaged to the worm gear. A permanent magnet motor is connected to the worm. The permanent magnet motor includes a stator with twelve slots and a rotor with ten poles. The rotor includes one or more axial rotor sections. If more than one axial rotor section is employed, the axial rotor sections are rotationally offset. The axial rotor sections are rotationally offset by an offset angle that is equal to a cogging angle divided by the number of axial rotor sections. The rotor includes breadloaf, spoke, radial or arc permanent magnets.
Abstract:
A miniature motor includes: a plurality of magnets serving as stator poles and attached to an inner surface of a motor casing having a closed-bottomed cylindrical shape; a salient-pole rotor having a core mounted on a rotor shaft and windings placed on the core; and a commutator mounted on the rotor shaft. The core includes a center portion having a hole formed therein at the center for engagement with the rotor shaft, a plurality of leg portions extending integrally and radially from the center portion in equal number with the salient poles, and a plurality of wing portions, each extending integrally and symmetrically from an end of each of the leg portions. The core comprises core laminations blanked from sheet steel and assembled together and is formed through deformation of the entire wing portions such that the radius of a circumcircle of the core coincides with a designed final radius of curvature of outer circumferential surfaces of the salient poles of the rotor.
Abstract:
An improved air gap baffle is disclosed for a dynamoelectric machine of the type having an air-tight casing filled with a cooling gas, a stator core, a rotor defining an air gap with the stator core, and a means for recirculating the cooling gas through the stator core and the rotor. The baffle is an annular member which is disposed in the air gap between the stator core and the rotor for defining air gap zones having different cooling gas pressures and/or gas flow in opposing directions. The baffle comprises a flexible abradable member having a serrated tip in sealing relationship with the rotor. The baffle improves sealing between adjacent air gap zones by minimizing running clearances and by providing a labyrinth seal. The flexible nature of the baffle reduces the possibility of damage to either the baffle or the rotor during assembly and thereby allows the dynamoelectric machine to be assembled with minimal running clearances between the baffle and the rotor. The baffle material is electrically nonconductive which serves to minimize eddy current losses in the dynamoelectric machine.