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公开(公告)号:US20180318932A1
公开(公告)日:2018-11-08
申请号:US16023957
申请日:2018-06-29
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Anastasios John Hart , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Matthew David Verminski , Peter Alfons Schmitt , Emanuel Michael Sachs , Ricardo Chin
IPC: B22F3/24 , B22F3/115 , B33Y30/00 , B33Y50/02 , B29C64/106 , B22F3/00 , B22F3/105 , B33Y10/00 , B22F9/00 , B29C64/40 , B29K509/08 , B29K101/12 , B29K105/16 , B29K505/00
CPC classification number: B22F3/24 , B22F3/008 , B22F3/1055 , B22F3/115 , B22F3/20 , B22F3/227 , B22F9/007 , B22F2003/1057 , B22F2003/1058 , B22F2003/247 , B22F2203/11 , B22F2999/00 , B29C64/106 , B29C64/40 , B29K2101/12 , B29K2105/16 , B29K2505/00 , B29K2509/08 , B33Y10/00 , B33Y30/00 , B33Y50/02 , C22C2200/02 , Y02P10/295 , B22F2202/01
Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.
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公开(公告)号:US20180311738A1
公开(公告)日:2018-11-01
申请号:US16023902
申请日:2018-06-29
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Anastasios John Hart , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Matthew David Verminski , Peter Alfons Schmitt , Emanuel Michael Sachs , Ricardo Chin
IPC: B22F3/24 , B33Y30/00 , B33Y50/02 , B22F3/115 , B33Y10/00 , B29C64/106 , B22F3/00 , B22F3/105 , B22F9/00 , B29C64/40 , B29K101/12 , B29K105/16 , B29K509/08 , B29K505/00
CPC classification number: B22F3/24 , B22F3/008 , B22F3/1055 , B22F3/115 , B22F3/20 , B22F3/227 , B22F9/007 , B22F2003/1057 , B22F2003/1058 , B22F2003/247 , B22F2203/11 , B22F2999/00 , B29C64/106 , B29C64/40 , B29K2101/12 , B29K2105/16 , B29K2505/00 , B29K2509/08 , B33Y10/00 , B33Y30/00 , B33Y50/02 , C22C2200/02 , Y02P10/295 , B22F2202/01
Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.
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公开(公告)号:US20180304370A1
公开(公告)日:2018-10-25
申请号:US16024143
申请日:2018-06-29
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Anastasios John Hart , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Matthew David Verminski , Peter Alfons Schmitt , Emanuel Michael Sachs , Ricardo Chin
IPC: B22F3/24 , B22F3/115 , B33Y30/00 , B33Y50/02 , B29C64/106 , B22F3/00 , B22F3/105 , B33Y10/00 , B22F9/00 , B29C64/40 , B29K509/08 , B29K101/12 , B29K105/16 , B29K505/00
CPC classification number: B22F3/24 , B22F3/008 , B22F3/1055 , B22F3/115 , B22F3/20 , B22F3/227 , B22F9/007 , B22F2003/1057 , B22F2003/1058 , B22F2003/247 , B22F2203/11 , B22F2999/00 , B29C64/106 , B29C64/40 , B29K2101/12 , B29K2105/16 , B29K2505/00 , B29K2509/08 , B33Y10/00 , B33Y30/00 , B33Y50/02 , C22C2200/02 , Y02P10/295 , B22F2202/01
Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. A former extending from a nozzle of the printer supplements a layer fusion process by applying a normal force on new material as it is deposited to form the object. The former may use a variety of techniques such as heat and rolling to improve physical bonding between layers.
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公开(公告)号:US20180304363A1
公开(公告)日:2018-10-25
申请号:US16021936
申请日:2018-06-28
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Michael Andrew Gibson , Ricardo Fulop , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
IPC: B22F3/10 , B29C64/165 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B29C64/147 , B29C64/264 , B29C64/112 , B29C64/153 , B29C64/386 , B29C64/20 , B28B1/00 , B22F7/04 , B22F7/02 , B22F3/24 , B22F3/22 , B33Y10/00 , B29C64/268 , B29C64/106 , B29C64/10 , B29C64/40 , B22F3/105 , B29K509/02 , B22F1/00 , B29K105/16 , B29K505/00 , B29K507/04
CPC classification number: B22F3/1021 , B22F1/0059 , B22F3/008 , B22F3/1055 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F2003/1057 , B22F2003/1058 , B22F2003/242 , B22F2007/042 , B22F2998/10 , B22F2999/00 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , Y02P10/295
Abstract: A support structure is fabricated below a printed object to form a structure that prevents or minimizes a drag on a floor while the object shrinks during sintering.
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公开(公告)号:US20180050390A1
公开(公告)日:2018-02-22
申请号:US15803076
申请日:2017-11-03
Applicant: Desktop Metal, Inc.
Inventor: Michael Andrew Gibson , Jonah Samuel Myerberg , Ricardo Fulop , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
IPC: B22F3/00 , B28B1/00 , B22F3/10 , B29K105/16 , B29K505/00 , B29K507/04
CPC classification number: B22F3/1021 , B22F1/0059 , B22F3/008 , B22F3/1055 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F2003/1057 , B22F2003/1058 , B22F2003/242 , B22F2007/042 , B22F2998/10 , B22F2999/00 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , Y02P10/295
Abstract: Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, a printer is configured to further fabricate an interface layer between the object and the support structure in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering.
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公开(公告)号:US20170333994A1
公开(公告)日:2017-11-23
申请号:US15648343
申请日:2017-07-12
Applicant: Desktop Metal, Inc.
Inventor: Peter Alfons Schmitt , Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
CPC classification number: B22F3/1021 , B22F1/0059 , B22F3/008 , B22F3/1055 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F2003/1057 , B22F2003/1058 , B22F2003/242 , B22F2007/042 , B22F2998/10 , B22F2999/00 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , Y02P10/295
Abstract: Techniques are disclosed for fabricating multi-part assemblies. In particular, by forming release layers between features such as bearings or gear teeth, complex mechanical assemblies can be fabricated in a single additive manufacturing process.
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公开(公告)号:US20170297111A1
公开(公告)日:2017-10-19
申请号:US15469319
申请日:2017-03-24
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart , Jay Collin Tobia , Nihan Tuncer , Brian Daniel Kernan , Tomek Andrzej Brzezinski
CPC classification number: B22F3/1021 , B22F1/0059 , B22F3/008 , B22F3/1055 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F2003/1057 , B22F2003/1058 , B22F2003/242 , B22F2007/042 , B22F2998/10 , B22F2999/00 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , Y02P10/295
Abstract: A variety of additive manufacturing techniques can be adapted to fabricate a substantially net shape object from a computerized model using materials that can be debound and sintered into a fully dense metallic part or the like. However, during sintering, the net shape will shrink as binder escapes and the base material fuses into a dense final part. If the foundation beneath the object does not shrink in a corresponding fashion, the resulting stresses throughout the object can lead to fracturing, warping or other physical damage to the object resulting in a failed fabrication. To address this issue, a variety of techniques are disclosed for substrates and build plates that contract in a manner complementary to the object during debinding and sintering.
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公开(公告)号:US20170297104A1
公开(公告)日:2017-10-19
申请号:US15469444
申请日:2017-03-24
Applicant: Desktop Metal, Inc.
Inventor: Michael Andrew Gibson , Jonah Samuel Myerberg , Ricardo Fulop , Ricardo Chin , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
CPC classification number: B22F3/1021 , B22F1/0059 , B22F3/008 , B22F3/1055 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F2003/1057 , B22F2003/1058 , B22F2003/242 , B22F2007/042 , B22F2998/10 , B22F2999/00 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , Y02P10/295
Abstract: Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, an interface layer is formed between the object and support in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering. The support structure may be a multi-part support structure to mitigate mold lock or facilitate removal from enclosed spaces.
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公开(公告)号:US20170297103A1
公开(公告)日:2017-10-19
申请号:US15469432
申请日:2017-03-24
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Michael Andrew Gibson , Ricardo Fulop , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
CPC classification number: B22F3/1021 , B22F1/0059 , B22F3/008 , B22F3/1055 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F2003/1057 , B22F2003/1058 , B22F2003/242 , B22F2007/042 , B22F2998/10 , B22F2999/00 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , Y02P10/295
Abstract: Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, an interface layer is fabricated between the object and support in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering. Disclosed herein are interface layers suitable for manufacture with an additive manufacturing system that resist the formation of bonds between a support structure and an object during subsequent sintering processes.
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公开(公告)号:US20170252820A1
公开(公告)日:2017-09-07
申请号:US15451142
申请日:2017-03-06
Applicant: Desktop Metal, Inc.
Inventor: Jonah Samuel Myerberg , Richard Remo Fontana , Michael Andrew Gibson , Ricardo Fulop , Anastasios John Hart , Nicholas Mykulowycz , Joseph Yosup Shim , Jan Schroers , Christopher Allan Schuh , Emanuel Michael Sachs , Peter Alfons Schmitt , Yet-Ming Chiang
CPC classification number: B22F3/115 , B22F1/0059 , B22F3/008 , B22F2999/00 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , Y02P10/295 , B22F2003/1059 , B22F2009/0892 , B22F2203/03 , B22F2202/01 , B22F3/003
Abstract: A control loop for extrusion of a metallic build material such as bulk metallic glass measures a force required to extrude the build material, and uses this sensed parameter to estimate a temperature of the build material. The temperature, or a difference between the estimated temperature and a target temperature, can be used to speed or slow extrusion of the build material to control heat transfer from a heating system along the feedpath. This general control loop may be modified to account for other possible conditions such as nozzle clogging or the onset of crystallization.
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