摘要:
This invention provides an apparatus and method of fabrication thereof for an inkjet printhead with an improved ink flow path between an ink reservoir and vaporization chambers in an inkjet printhead. In the preferred embodiment, a barrier layer containing ink channels and vaporization chambers is located between a rectangular substrate and a nozzle member containing an array of orifices. The substrate contains two linear arrays of heater elements, and each orifice in the nozzle member is associated with a vaporization chamber and heater element. The ink channels in the barrier layer have ink entrances generally running along two opposite edges of the substrate so that ink flowing around the edges of the substrate gain access to the ink channels and to the vaporization chambers. The apparatus is fabricated without using ion implant technology.
摘要:
Disclosed is an inkjet print cartridge including an ink reservoir; a substrate having a plurality of individual ink firing chambers with an ink firing element in each chamber along a top surface of said substrate and having a first outer edge along a periphery of substrate; the first outer edge being in close proximity to the ink firing chambers. The ink firing chambers are arranged in a first chamber array and a second chamber array and with the firing chambers spaced so as to provide 600 dots per inch printing. An ink channel connects the reservoir with the ink firing chambers, the channel including a primary channel connected at a first end with the reservoir and at a second end to a secondary channel; the primary channel allowing ink to flow from the ink reservoir, around the first outer edge of the substrate to the secondary channel along the top surface of the substrate so as to be proximate to the ink firing chambers. A separate inlet passage defined by a barrier layer for each firing chamber connecting the secondary channel with the firing chamber for allowing high frequency refill of the firing chamber. The separate inlet passage for each firing chamber having peninsulas and pinch points formed in the barrier layer to prevent cross-talk and overshoot during high frequency operation. A group of the firing chambers in adjacent relationship forming a primitive in which only one firing chamber in said primitive is activated at a time. A first circuit on said substrate connect to the firing elements and a second circuit on the cartridge connect to the first circuit, for transmitting firing signals to the ink firing elements at a frequency greater than 9 kHz. The preferred configuration of the nozzle member, ink channels, and vaporization chambers allows a printing resolution of 600 dpi and a firing rate of greater than 9 kHz.
摘要:
An ink fill slot can be precisely manufactured in a substrate utilizing photolithographic techniques with chemical etching, plasma etching, or a combination thereof. These methods may be used in conjunction with laser ablation, mechanical abrasion, or electromechanical machining to remove additional substrate material in desired areas. The ink fill slots are appropriately configured to provide the requisite volume of ink at increasingly higher frequency of operation of the printhead by means of an extended portion that results in a reduced shelf length and thus reduced fluid impedance imparted to the ink. The extended portion is precisely etched to controllably align it with other elements of the printhead.
摘要:
A single mask is used to form a tapered nozzle in a polymer nozzle member using laser ablation. In one embodiment of the mask, clear portions of the mask, corresponding to the nozzle pattern to be formed, each incorporate a variable-density dot pattern, where the opaque dots act to partially shield the underlying polymer nozzle member from the laser energy. This partial shielding of the nozzle member under the dot pattern results in the nozzle member being ablated to less of a depth than where there is no shielding. By selecting the proper density of opaque dots around the peripheral portions of the mask openings, the central portion of each nozzle formed in the polymer nozzle member will be completely ablated through, and the peripheral portions of the nozzle will be only partially ablated through. By increasing the density of dots toward the periphery of each mask opening, the resulting nozzle may be formed to have any tapered shape. Other mask patterns are also described.
摘要:
The use of lumped resistive elements (28) in an ink feed channel (10) between an ink-propelling element, such as a resistor, (12) and an ink supply plenum (14) provides a means of achieving resistive decoupling and meniscus resonance control with a minimum of deleterious side effects and design compromises typical of prior art solutions. A secondary constriction (30) in the ink feed channel is defined by a width W.sub.2 sufficient to provide physical support for the resistive elements while avoiding resistance to ink refill. The printhead further comprises lead-in lobes (38) for assisting in purging any bubbles in the ink. The lobes are disposed between the projections and the plenum chamber and separate one pair of projections from a neighboring pair.
摘要:
A plastic orifice plate for an ink jet printhead and manufacturing process therefor which includes electroforming a metal die having raised sections thereon of predefined center-to-center spacings, and using the die to punch out openings in a plastic substrate of a chosen thickness to form a plurality of closely spaced orifice openings in the substrate. The orifice plate can be of a chosen transparent material and secured to a printhead substrate where the dynamics of ink flow can be viewed through the orifice plate during printhead testing and evaluation.
摘要:
An inkjet cartridge has an ink containment system for storing ink for printing. The inkjet cartridge includes a printhead having a plurality nozzles in fluid communication with the ink reservoir and an electrical interconnect for providing an electrical communication between the printhead and a printer controller. The electrical interconnect is disposed at an acute angle relative to the printhead.
摘要:
An ink containment system for an inkjet cartridge, for storing ink for printing, comprises a rigid basin member and a rigid moveable plate. A flexible membrane is affixed to a surface of the basin member and to a surface of the plate forming an ink reservoir within the basin member, plate and flexible membrane. A spring-biased mechanism is disposed between the basin member and plate, for biasing the plate apart from the basin member, generating a negative pressure within the ink reservoir and the basin member remaining stationary relative to the movement of the plate. The basin member has a bowl-like configuration and the spring is seated within the reservoir in such a way that when the ink reservoir has collapsed due to depletion of ink, the flexible membrane and moveable plate are substantially flush with surfaces of the basin member.
摘要:
A transducer capable of generating vibrational energy is positioned relative to an inkjet cartridge to impart a vibrational force to simultaneously vibrate at least a portion of each of a plurality of ink fluidic columns associated with a plurality of nozzles in a printhead of the inkjet cartridge to maintain or recover nozzle function.
摘要:
An ink containment system for an inkjet cartridge, for storing ink for printing, comprises a housing having a plurality of walls. A rigid basin member and a rigid moveable plate are disposed within the housing. A flexible membrane is affixed to a surface of the basin member and to a surface of the plate forming an ink reservoir within the basin member, plate and flexible membrane. A spring-biased mechanism is disposed between the basin member and plate, for biasing the plate apart from the basin member, generating a negative pressure within the ink reservoir and the basin member remaining stationary relative to the movement of the plate.