摘要:
A hybrid reactor arrangement provides a reactive design that achieves higher acrylonitrile yield and lower catalyst circulating rate. The hybrid reactor design first passes a mixture of reactants and catalyst through a circulating bubbling bed reaction section. Heat exchange coils or other cooling medium in the bubbling bed reactor section maintain temperature in a range that will maximize the selectivity of reactants to the acrylonitrile product. The bubbling bed reactor section provides the initial conversion of the reactant. A circulating fluidized bed reaction zone finishes the conversion of reactants to a high yield under conditions that reduce the occurrence of secondary reactions that could otherwise produce unwanted by-products. The circulating fluidized bed reactor section maintains nearly plug flow conditions that allow continued conversion of unreacted feed components through primary reactions while limiting the time for secondary reactions to continue and diminish the final yield of products. Selectivity and conversion may also be improved by sequential addition of oxygen into the CFB reaction section. The sequential addition of oxygen may occur by the direct injection of an oxygen-containing gas or by the delivery of re-oxidized catalyst particles that are fully recharged with the lattice oxygen necessary for the reaction. Through this method the hybrid reactor provides the typical 5% improvement of higher acrylonitrile product yield from CFB-type reaction zones while reducing the required catalyst circulation by a factor of 10 or more.
摘要:
A process for the production motor fuel components from isoparaffins by dehydrogenation, oligomerization and saturation uses a combination of low severity dehydrogenation, first and second feed input locations and a primary separation column that receives feed and effluent components to deliver a dehydrogenation zone feed and a motor fuel products. A separation column receives the an isobutane input stream and a product containing effluent stream to distill a dehydrogenation zone input steam. The dehydrogenation zone operates at low severity conditions to produce the effluent stream that compliments the operation of an oligomerization zone by delivering an effluent stream that is higher in pressure and contains inert paraffinic diluent materials. The oligomerization effluent passes to a saturation reaction zone that provides a saturated effluent stream. The saturation zone effluent is divided to provide quench to both the oligomerization reaction zone and the saturation zone and saturated motor fuel components to the separation column.
摘要:
A process is disclosed for the production of light olefins from a hydrocarbon gas stream by a combination of reforming, oxygenate production, and oxygenate conversion wherein a crude methanol stream--produced in the production of oxygenates and comprising methanol, light ends, and heavier alcohols--is passed directly to the oxygenate conversion zone for the production of light olefins. Furthermore, the combination provides the synergy for increased catalyst life and reduced water treatment costs by recycling by-product water produced in the oxygenate conversion zone to provide water to the syngas production zone. The advantage of this integration is the elimination of costly methanol separation and purification steps which result in the overall reduction in the costs of producing the light olefins. Other advantages include the reduction in catalyst cost in the oxygenate production zone by the reduction in the catalyst selectivity by the extension of catalyst life in the oxygenate production zone. In addition, a portion of the by-product water can be combined with a propylene stream to provide a high octane blending component for gasoline. The propylene and butylene fractions produced by the above integrated scheme are further converted to high octane ether and other high value products.
摘要:
A combination of an etherification process and a process for the isomerization of linear alkenes to isoalkenes uses a separation zone that receives an effluent stream from the etherification reaction zone and separates it into a high boiling stream, a low boiling stream and an intermediate boiling stream in order to reduce the mass flow of reactants through the isomerization and etherification reaction zones. The separation zone normally has an arrangement of a distillation column. The distillation column can provide a distillation function only, or can also provide a reactive distillation zone. The intermediate boiling stream typically leaves the column as a sidecut which in the case of reactive distillation is taken from the point above a bed of catalyst within the column. Taking the sidecut stream substantially eliminates the circulation of isoalkane hydrocarbons through the etherification and isomerization zone and maintains normal alkanes at an acceptable equilibrium level.
摘要:
An improved process for the production of alkylaromatic hydrocarbons is disclosed. Paraffinic hydrocarbons are dehydrogenated to yield an olefin-containing stream, which is later charged to an alkylation zone for reaction with an aromatic hydrocarbon in the presence of a solid alkylation catalyst. The olefin-containing stream is first passed through a selective hydrogenation zone in which diolefins are converted to monoolefins by contact with a selective catalyst. This increases the yield and the quality of the product alkylate by greatly reducing the production of biphenyl compounds and oligomers in the alkylation zone. Process efficiency is improved by passing unconverted paraffinic and monoolefinic hydrocarbons from the alkylation zone through another hydrogenation zone for the saturation of monoolefinic hydrocarbons and recycling the saturated stream to the dehydrogenation zone. The use of a solid alkylation catalyst can also allow the selective hydrogenation zone to be located downstream of the stripper for the dehydrogenation zone so that the effluent from the selective hydrogenation zone discharges directly into the alkylation zone.
摘要:
A continuous process for hydrocarbon conversion wherein a hydrocarbon charge stock is catlytically converted in the presence of hydrogen at hydrocarbon conversion conditions including a first inlet temperature, a first hydrogen to hydrocarbon mole ratio and a first mass flow rate of hydrocarbon into a hydrocarbon product stream in a high space velocity moving bed radial flow reactor containing catalyst wherein at least a portion of the catalyst is pinned and thereby immobilized during high space velocity conversion which process comprises: (a) reducing the first inlet temperature of the reactor by about 10.degree. F. (5.5.degree. C.) to about 100.degree. F. (55.5.degree. C.) to a second inlet temperature thereby lowering the rate of the hydrocarbon conversion; (b) reducing the first hydrogen to hydrocarbon mole ratio to a second hydrogen to hydrocarbon mole ratio which is from about 10% to about 60% of the first hydrogen to hydrocarbon mole ratio and sufficient to unpin the catalyst from the reactor thereby ensuring uniform gravitational catalyst flow through the reactor while maintaining the first mass flow rate of hydrocarbon; (c) introducing a quantity of fresh catalyst into an upper portion of the reactor while removing a similar quantity of spent catalyst from a lower portion of the reactor; (d) increasing the second hydrogen to hydrocarbon mole ratio to essentially the first hydrogen to hydrocarbon mole ratio; and (e) increasing the second inlet temperature to essentially restore the hydrocarbon conversion.
摘要:
A process is disclosed for the production of linear olefinic hydrocarbons. A feed stream of paraffins is fed to a catalytic dehydrogenation reaction zone. Liquid phase hydrocarbons withdrawn from the dehydrogenation reaction zone are passed through a diolefin selective hydrogenation zone. The effluent of the hydrogenation zone is stripped of light ends and passed into an olefin separation zone, which preferably employs a selective adsorbent. The paraffinic effluent of the separation zone is recycled to the dehydrogenation zone. The paraffinic recycle stream contains some monoolefins, but is essentially free of diolefins. Dehydrogenation catalyst life is lengthened by elimination of diolefins in total charge to dehydrogenation zone. Product quality and yield is improved.
摘要:
An improved process for the catalytic dehydrogenation of paraffinic hydrocarbons is disclosed. Feed paraffinic hydrocarbons are dehydrogenated to yield an olefin-containing vapor stream, which is partially condensed to produce a liquid phase process stream which contains by-product diolefins along with the intended product monoolefins. The liquid phase process stream and added hydrogen are passed through a selective hydrogenation zone in which diolefins are catalytically converted to monoolefins. This increases the quality of the product monoolefin stream. The selective hydrogenation zone is located between the vapor-liquid separator and stripper column of the dehydrogenation zone.
摘要:
An improved method is disclosed for regenerating adsorbents used in an integrated process for the production of ethers such as methyl tertiary butyl ether by the reaction of an alcohol with an isoolefin. The sorbents are used to remove such compounds as the product ether and the feed alcohol from a hydrocarbon recycle stream withdrawn from the etherification zone. The regeneration procedure includes contacting the sorbent with a portion of the treated hydrocarbon stream. The resultant contaminated hydrocarbon stream is passed into a stripping column used to remove light ends from the effluent of a dehydrogenation zone in which the isoolefin fed to the etherification zone is produced. The hydrocarbonaceous compounds collected on the sorbent are thus recycled rather than being destroyed or lost in low purity effluent streams. The contaminated hydrocarbon stream may also be passed directly into the etherification zone.
摘要:
A multi-step hydrocarbon conversion process for producing gasoline from propane or butane is disclosed. The feed hydrocarbon is passed into a dehydrogenation zone and the entire dehydrogenation zone effluent including hydrogen and light by-products is then passed into a catalytic condensation zone wherein the resulting olefins are converted into dimers and trimers. The condensation zone effluent stream is passed into a separation zone in which the dimers and trimers are concentrated into a product stream, with unconverted feed hydrocarbon and hydrogen being recycled to the dehydrogenation zone.